MPQ2560 – INDUSTRIAL GRADE, 2.5A, 4MHz, 42V STEP-DOWN CONVERTER
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At higher duty cycle operation condition, the
time period available to the bootstrap charging
is less so the bootstrap capacitor may not be
sufficiently charged.
In case the internal circuit does not have
sufficient voltage and the bootstrap capacitor is
not charged, extra external circuitry can be
used to ensure the bootstrap voltage is in the
normal operational region. Refer to External
Bootstrap Diode in Application section.
The DC quiescent current of the floating driver
is about 20μA. Make sure the bleeding current
at the SW node is higher than this value, such
that:
A20
)2R1R(
V
I
O
O
P!
Current Comparator and Current Limit
The power MOSFET current is accurately
sensed via a current sense MOSFET. It is then
fed to the high speed current comparator for the
current mode control purpose. The current
comparator takes this sensed current as one of
its inputs. When the power MOSFET is turned
on, the comparator is first blanked till the end of
the turn-on transition to avoid noise issues. The
comparator then compares the power switch
current with the COMP voltage. When the
sensed current is higher than the COMP
voltage, the comparator output is low, turning
off the power MOSFET. The cycle-by-cycle
maximum current of the internal power
MOSFET is internally limited.
Startup and Shutdown
If both VIN and EN are higher than their
appropriate thresholds, the chip starts. The
reference block starts first, generating stable
reference voltage and currents, and then the
internal regulator is enabled. The regulator
provides stable supply for the remaining
circuitries.
While the internal supply rail is up, an internal
timer holds the power MOSFET OFF for about
50μs to blank the startup glitches. When the
internal soft-start block is enabled, it first holds
its SS output low to ensure the remaining
circuitries are ready and then slowly ramps up.
Three events can shut down the chip: EN low,
VIN low and thermal shutdown. In the shutdown
procedure, power MOSFET is turned off first to
avoid any fault triggering. The COMP voltage
and the internal supply rail are then pulled
down.
Programmable Oscillator
The MPQ2560 oscillating frequency is set by an
external resistor, R
freq
from the FREQ pin to
ground. The value of R
freq
can be calculated
from:
freq
1.1
s
180000
R(Kȍ)=
f(KHz)
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APPLICATION INFORMATION
COMPONENT SELECTION
Setting the Output Voltage
The output voltage is set using a resistive
voltage divider from the output voltage to FB pin.
The voltage divider divides the output voltage
down to the feedback voltage by the ratio:
2R1R
2R
VV
OUTFB
Thus the output voltage is:
2R
)2R1R(
VV
FBOUT
About 20μA current from high side BS circuitry
can be seen at the output when the MPQ2560is
at no load. In order to absorb this small amount
of current, keep R2 under 40Kȍ. A typical
value for R2 can be 40.2kȍ. With this value, R1
can be determined by:
)
0.8V
0.8VV
(40.2kȍR1
OUT
u
For example, for a 3.3V output voltage, R2 is
40.2kȍ, and R1 is 124kȍ.
Inductor
The inductor is required to supply constant
current to the output load while being driven by
the switched input voltage. A larger value
inductor will result in less ripple current that will
result in lower output ripple voltage. However,
the larger value inductor will have a larger
physical size, higher series resistance, and/or
lower saturation current.
A good rule for determining the inductance to
use is to allow the peak-to-peak ripple current in
the inductor to be approximately 30% of the
maximum switch current limit. Also, make sure
that the peak inductor current is below the
maximum switch current limit. The inductance
value can be calculated by:
¸
¸
¹
·
¨
¨
©
§
u
u
IN
OUT
LS
OUT
V
V
1
ǻIf
V
1L
Where V
OUT is the output voltage, VIN is the input
voltage, f
S is the switching frequency, and ǻIL is
the peak-to-peak inductor ripple current.
Choose an inductor that will not saturate under
the maximum inductor peak current. The peak
inductor current can be calculated by:
¸
¸
¹
·
¨
¨
©
§
u
uu
IN
OUT
S
OUT
LOADLP
V
V
1
1Lf2
V
II
Where I
LOAD is the load current.
Table 1 lists a number of suitable inductors
from various manufacturers. The choice of
which style inductor to use mainly depends on
the price vs. size requirements, the switching
frequency, and any EMI requirement.
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Table 1—Inductor Selection Guide
Part Number Inductance (μH) Max DCR (ȍ) Current Rating (A)
Dimensions
L x W x H (mm
3
)
Wurth Electronics
7447789004 4.7 0.033 2.9 7.3x7.3x3.2
744066100 10 0.035 3.6 10x10x3.8
744771115 15 0.025 3.75 12x12x6
744771122 22 0.031 3.37 12x12x6
TDK
RLF7030T-4R7 4.7 0.031 3.4 7.3x6.8x3.2
SLF10145T-100 10 0.0364 3 10.1x10.1x4.5
SLF12565T-150M4R2 15 0.0237 4.2 12.5x12.5x6.5
SLF12565T-220M3R5 22 0.0316 3.5 12.5x12.5x6.5
Toko
FDV0630-4R7M 4.7 0.049 3.3 7.7x7x3
919AS-100M 10 0.0265 4.3 10.3x10.3x4.5
919AS-160M 16 0.0492 3.3 10.3x10.3x4.5
919AS-220M 22 0.0776 3 10.3x10.3x4.5
Output Rectifier Diode
The output rectifier diode supplies the current to
the inductor when the high-side switch is off. To
reduce losses due to the diode forward voltage
and recovery times, use a Schottky diode.
Choose a diode whose maximum reverse
voltage rating is greater than the maximum
input voltage, and whose current rating is
greater than the maximum load current. Table 2
lists example Schottky diodes and
manufacturers.
Table 2—Diode Selection Guide
Diodes
Voltage/
Current
Rating
Manufacturer
B380-13-F 80V, 3A Diodes Inc.
B390 90V, 3A Diodes Inc.
CMSH3-100MA 100V, 3A Central Semi
Input Capacitor
The input current to the step-down converter is
discontinuous, therefore a capacitor is required
to supply the AC current to the step-down
converter while maintaining the DC input
voltage. Use low ESR capacitors for the best
performance. Ceramic capacitors are preferred,
but tantalum or low-ESR electrolytic capacitors
may also suffice.
For simplification, choose the input capacitor
with RMS current rating greater than half of the
maximum load current.

MPQ2560DQ-LF-Z

Mfr. #:
Manufacturer:
Monolithic Power Systems (MPS)
Description:
Switching Voltage Regulators 2.5A, 4MHz, 42V Buck Converter
Lifecycle:
New from this manufacturer.
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