MPQ2560 – INDUSTRIAL GRADE, 2.5A, 4MHz, 42V STEP-DOWN CONVERTER
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The input capacitor (C1) can be electrolytic,
tantalum or ceramic. When using electrolytic or
tantalum capacitors, a small, high quality
ceramic capacitor, i.e. 0.1ȝF, should be placed
as close to the IC as possible. When using
ceramic capacitors, make sure that they have
enough capacitance to provide sufficient charge
to prevent excessive voltage ripple at input. The
input voltage ripple caused by capacitance can
be estimated by:
¸
¸
¹
·
¨
¨
©
§
uu
u
'
IN
OUT
IN
OUT
S
LOAD
IN
V
V
1
V
V
1Cf
I
V
Output Capacitor
The output capacitor (C2) is required to
maintain the DC output voltage. Ceramic,
tantalum, or low ESR electrolytic capacitors are
recommended. Low ESR capacitors are
preferred to keep the output voltage ripple low.
The output voltage ripple can be estimated by:
¸
¸
¹
·
¨
¨
©
§
uu
u
¸
¸
¹
·
¨
¨
©
§
u
u
'
2Cf8
1
R
V
V
1
Lf
V
V
S
ESR
IN
OUT
S
OUT
OUT
Where L is the inductor value and R
ESR is the
equivalent series resistance (ESR) value of the
output capacitor.
In the case of ceramic capacitors, the
impedance at the switching frequency is
dominated by the capacitance. The output
voltage ripple is mainly caused by the
capacitance. For simplification, the output
voltage ripple can be estimated by:
¸
¸
¹
·
¨
¨
©
§
u
uuu
IN
OUT
2
S
OUT
OUT
V
V
1
2CLf8
V
ǻV
In the case of tantalum or electrolytic capacitors,
the ESR dominates the impedance at the
switching frequency. For simplification, the
output ripple can be approximated to:
ESR
IN
OUT
S
OUT
OUT
R
V
V
1
Lf
V
ǻV u
¸
¸
¹
·
¨
¨
©
§
u
u
The characteristics of the output capacitor also
affect the stability of the regulation system. The
MPQ2560 can be optimized for a wide range of
capacitance and ESR values.
Compensation Components
MPQ2560 employs current mode control for
easy compensation and fast transient response.
The system stability and transient response are
controlled through the COMP pin. COMP pin is
the output of the internal error amplifier. A
series capacitor-resistor combination sets a
pole-zero combination to control the
characteristics of the control system. The DC
gain of the voltage feedback loop is given by:
OUT
FB
VEACSLOADVDC
V
V
AGRA uuu
Where A
VEA is the error amplifier voltage gain,
200V/V; G
CS is the current sense
transconductance, 8A/V; R
LOAD is the load
resistor value.
The system has two poles of importance. One
is due to the compensation capacitor (C3), the
output resistor of error amplifier. The other is
due to the output capacitor and the load resistor.
These poles are located at:
VEA
EA
1P
A3C2
G
f
uuS
LOAD
2P
R2C2
1
f
uuS
Where, G
EA is the error amplifier
transconductance, 60ȝA/V.
The system has one zero of importance, due to
the compensation capacitor (C3) and the
compensation resistor (R3). This zero is located
at:
3R3C2
1
f
1Z
uuS
The system may have another zero of
importance, if the output capacitor has a large
capacitance and/or a high ESR value. The zero,
due to the ESR and capacitance of the output
capacitor, is located at:
ESR
ESR
R2C2
1
f
uuS
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In this case (as shown in Figure 2), a third pole
set by the compensation capacitor (C6) and the
compensation resistor (R3) is used to
compensate the effect of the ESR zero on the
loop gain. This pole is located at:
3R6C2
1
f
3P
uuS
The goal of compensation design is to shape
the converter transfer function to get a desired
loop gain. The system crossover frequency
where the feedback loop has the unity gain is
important. Lower crossover frequencies result
in slower line and load transient responses,
while higher crossover frequencies could cause
system unstable. A good rule of thumb is to set
the crossover frequency to approximately one-
tenth of the switching frequency. The Table 3
lists the typical values of compensation
components for some standard output voltages
with various output capacitors and inductors.
The values of the compensation components
have been optimized for fast transient
responses and good stability at given conditions.
Table 3—Compensation Values for Typical
Output Voltage/Capacitor Combinations
V
OUT
(V)
L1 (μH)
C2
(μF)
R3
(k)
C3
(pF)
C6
1.8 4.7 47 105 100 None
2.5 4.7 - 6.8 33 54.9 330 None
3.3 6.8 -10 22 68.1 220 None
5 15 - 22 22 100 150 None
12 22 33 147 150 None
To optimize the compensation components for
conditions not listed in Table 3, the following
procedure can be used.
1. Choose the compensation resistor (R3) to set
the desired crossover frequency. Determine the
R3 value by the following equation:
FB
OUT
CSEA
C
V
V
GG
f2C2
3R u
u
uuS
Where f
C is the desired crossover frequency.
2. Choose the compensation capacitor (C3) to
achieve the desired phase margin. For
applications with typical inductor values, setting
the compensation zero, f
Z1, below one forth of
the crossover frequency provides sufficient
phase margin. Determine the C3 value by the
following equation:
C
f3R2
4
3C
uuS
!
3. Determine if the second compensation
capacitor (C6) is required. It is required if the
ESR zero of the output capacitor is located at
less than half of the switching frequency, or the
following relationship is valid:
2
f
R2C2
1
S
ESR
uuS
If this is the case, then add the second
compensation capacitor (C6) to set the pole f
P3
at the location of the ESR zero. Determine the
C6 value by the equation:
3R
R2C
6C
ESR
u
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High Frequency Operation
The switching frequency of MPQ2560 can be
programmed up to 4MHz by an external resistor.
Please pay attention to the following if the
switching frequency is above 2MHz.
The minimum on time of MPQ2560 is about
100ns (typ). Pulse skipping operation can be
seen more easily at higher switching frequency
due to the minimum on time. Recommended
operating voltage is 12V or below, and 24V or
below at 2MHz. Refer to Figure 2 below for
detailed information.
Recommended VIN (max)
vs Switching Frequency
30
25
20
15
10
5
1500 2000 2500 3000 3500 4000
V
OUT
=3.3V
f
s
(KHz)
V
IN (MAX)
(V)
V
OUT
=2.5V
Figure 2—Recommend Max V
IN
vs. f
S
Since the internal bootstrap circuitry has higher
impedance, which may not be adequate to
charge the bootstrap capacitor during each (1-
D)×Ts charging period, an external bootstrap
charging diode is strongly recommended if the
switching frequency is above 2MHz (see
External Bootstrap Diode section for detailed
implementation information).
With higher switching frequencies, the inductive
reactance (X
L
) of capacitor comes to dominate,
so that the ESL of input/output capacitor
determines the input/output ripple voltage at
higher switching frequency. As a result of that,
high frequency ceramic capacitor is strongly
recommended as input decoupling capacitor
and output filtering capacitor for such high
frequency operation.
Layout becomes more important when the
device switches at higher frequency. It is
essential to place the input decoupling
capacitor, catch diode and the MPQ2560 (Vin
pin, SW pin and PGND) as close as possible,
with traces that are very short and fairly wide.
This can help to greatly reduce the voltage
spike on SW node, and lower the EMI noise
level as well.
Try to run the feedback trace as far from the
inductor and noisy power traces as possible. It
is often a good idea to run the feedback trace
on the side of the PCB opposite of the inductor
with a ground plane separating the two. The
compensation components should be placed
closed to the MPQ2560. Do not place the
compensation components close to or under
high dv/dt SW node, or inside the high di/dt
power loop. If you have to do so, the proper
ground plane must be in place to isolate those.
Switching loss is expected to be increased at
high switching frequency. To help to improve
the thermal conduction, a grid of thermal vias
can be created right under the exposed pad. It
is recommended that they be small (15mil
barrel diameter) so that the hole is essentially
filled up during the plating process, thus aiding
conduction to the other side. Too large a hole
can cause ‘solder wicking’ problems during the
reflow soldering process. The pitch (distance
between the centers) of several such thermal
vias in an area is typically 40mil. Please refer to
the layout example on EV2560 datasheet.

MPQ2560DQ-LF-Z

Mfr. #:
Manufacturer:
Monolithic Power Systems (MPS)
Description:
Switching Voltage Regulators 2.5A, 4MHz, 42V Buck Converter
Lifecycle:
New from this manufacturer.
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