16
L3
Filter input
GND2
Filter output
R5
C3
GND2
Tx
X2
C2
N
L2
L1
L
1µF
Rx
Figure 27. An example of a band-pass filter for transmit
Figure 28. LC coupling network
Table 1. Typical component values for band-pass filter and LC
coupling network.
Carrier
Frequency (kHz)
Band-Pass Filter LC Coupling
L3 (µH) C3 (nF) L2 (µH) C2 (nF)
110 680 3.3 15 150
120 680 2.7 10 220
132 680 2.2 6.8 220
150 680 1.8 6.8 220
To compensate for the attenuation in the filter, the line
driver stage has 6 dB gain. To prevent the line driver
output from saturating, it is therefore important to
achieve 6 dB of attenuation between Tx-PD-out (pin 13)
and Tx-LD-in (pin 12) either by the inherent filter attenu-
ation or by other means.
Transmitter Line Driver
The line driver is capable of driving powerline load im-
pedances with output signals up to 4 V
PP
. The internal
biasing of the line driver is controlled externally via a
resistor R
ref
connected from pin 9 to GND2. The optimum
biasing point value for modulation frequencies up to
150 kHz is 24 k. For higher frequency operation with
certain modulation schemes, it may be necessary to
reduce the resistor value to enable compliance with in-
ternational regulations.
The output of the line driver is coupled onto the
powerline using a simple LC coupling circuit as shown in
Figure 28. Refer to Table 1 for some typical component
values. Capacitor C2 and inductor L1 attenuate the
50/60 Hz powerline transmission frequency. A suitable
value for L1 can range in value from 200 µH to 1 mH. To
reduce the series coupling impedance at the modulation
frequency, L2 is included to compensate the reactive
impedance of C2. This inductor should be a low resistive
type capable of meeting the peak current requirements.
To meet many regulatory requirements, capacitor C2
needs to be an X2 type. Since these types of capacitors
typically have a very wide tolerance range of 20%, it
is recommended to use as low Q factor as possible for
the L2/C2 combination. Using a high Q coupling circuit
will result in a wide tolerance on the overall coupling
impedance, causing potential communication difficul-
ties with low powerline impedances. Occasionally with
other circuit configurations, a high Q coupling arrange-
ment is recommend, e.g., C2 less than 100 nF. In this case
it is normally used as a compromise to filter out of band
harmonics originating from the line driver. This is not
required with the HCPL-800J.
Although the series coupling impedance is minimized
to reduce insertion loss, it has to be sufficiently large to
limit the peak current to the desired level in the worst
expected powerline load condition. The peak output
current is effectively limited by the total series coupling
resistance, which is made up of the series resistance
of L2, the series resistance of the fuse and any other
resistive element connected in the coupling network.
To reduce power dissipation when not operating in
transmit mode the line driver stage is shut down to a low
power high impedance state by pulling the Tx-en input
(pin 1) to logic low state. The high impedance condition
helps minimize attenuation on received signals.
17
Receiver
The received signal from the powerline is often heavily
attenuated and also includes high level out of band
noise. Receiver performance can be improved by posi-
tioning a suitable filter prior to the Rx-in input (pin 10).
To counter the inevitable attenuation on the powerline,
the HCPL-800J receiver circuit includes a fixed 20 dB
front-end gain stage. If desired, this fixed gain can be
reduced to unity gain by inserting an impedance of 33
k in the receiver signal path. It is however recommend-
ed to maintain the fixed gain of 20 dB at this position and
reduce the overall signal gain elsewhere if required. This
configuration will result in the best SNR and IMRR.
The optical isolated Rx signal appears at Rx-PD-out (pin
3). This signal is subsequently AC coupled to the final
gain stage via a capacitor.
The final gain stage consists of an op-amp configured in
an inverting configuration and DC biased at 2.27 V. The
actual gain of this gain stage is user programmable with
external resistors R1 and R2 as shown in Figure 25. The
signal output at Rx-out (pin 6) is buffered and may be
directly connected to the demodulator or ADC, using AC
coupling if required.
Internal Protection and Sensing
The HCPL-800J includes several sensing and protec-
tion functions to ensure robust operation under wide
ranging environmental conditions.
The first feature is the V
CC2
Under Voltage Detection
(UVD). In the event of V
CC2
dropping to a voltage less
than 4 V, the output status pin is switched to a logic low
state.
The next feature is the over-temperature shutdown. This
particular feature protects the line driver stage from
over-temperature stress. Should the IC junction temper-
ature reach a level above 130°C, the line driver circuit is
shut down, simultaneously the output of Status (pin 5) is
pulled to the logic low state.
The final feature is load detection function. The powerline
impedance is quite unpredictable and varies not just at
different connection points but is also time variant. The
HCPL-800J includes a current sense feature, which may
be utilized to feedback information on the instantaneous
powerline load condition. Should the peak current reach
a level greater than 0.6 A
PP
, the output of Status pin is
pulled to a logic low state for the entire period the peak
current exceeds -0.3 A, as shown in Figure 29. Using the
period of the pulse together with the known coupling
impedance, the actual powerline load can be calculated.
Table 2 shows the logic output of the Status pin.
External Transient Voltage Protection
To protect the HCPL-800J from high voltage transients
caused by power surges and disconnecting/connecting
the modem, it is necessary to add an external 6.8 V bi-
directional transient voltage protector (as component
D1 shown in Figure 25).
Additional protection from powerline voltage surges
can be achieved by adding an appropriate Metal Oxide
Varistor (MOV) across the powerline terminals after the
fuse.
Figure 29. Transmit output load detection
Normal V
CC2
< 4 V Over-Temperature I
Tx-out
< -0.3 A
Receiver Mode High Low - -
Transmitter Mode High Low Low Low (pulsed)
2 µs/Div
Status (pin 5)
2 V/Div
Tx-out (pin 15)
0.5 A/Div
t
th
I
th
t
th
For product information and a complete list of distributors, please go to our web site: www.avagotech.com
Avago, Avago Technologies, and the A logo are trademarks of Avago Technologies in the United States and other countries.
Data subject to change. Copyright © 2005-2009 Avago Technologies. All rights reserved. Obsoletes 5989-0402EN
AV02-0413EN - August 28, 2009
630 mA
100 nF
GND
X2 1.5 µF/3.3 µF
C*
-
+
L
78L05
220 kÙ
1000 µF
9.1 V 1 W
* 1.5µF X2 for 230V mains, 3.3µF X2 for 110V mains
GND2
V
OUT
V
IN
5 V
VARISTOR
N
470 µH 120 mA
-40 -15 10 35 60 85
T
A
– AMBIENT TEMPERATURE – °C
0
0.4
0.8
1
1.2
1.4
MAXIMUM POWER DISSAPATION – W
0.6
0.2
-40 -15 10 35 60 85
T
A
– AMBIENT TEMPERATURE – °C
0
0.4
0.8
1
1.2
1.4
MAXIMUM POWER DISSAPATION – W
0.6
0.2
VCC2 Power Supply Requirements
The recommended voltage regulator to supply V
CC2
is
a low cost 78L05 or equivalent. To minimize harmonic
distortion, it is recommended to connect a tantalum
decoupling capacitor of at least 10 µF together with
a 100 nF ceramic capacitor in parallel. The capacitors
should be positioned as close as possible to the supply
input pin. The supply voltage for the regulator can be
supplied from the system level power supply transform-
er (powerline side winding). Alternatively, the supply can
be derived directly from the powerline via a simple low
cost circuit as shown in Figure 30.
Thermal Considerations
The high efficiency line driver used in the HCPL-800J
ensures minimum internal power dissipation, even for
high peak output currents. Despite this, operating the
line driver continuously with high output currents at
elevated ambient temperatures can cause the peak
junction temperature to exceed 125°C and/or resulting
in the triggering of the thermal protection.
To prevent this from happening, when operating the
line driver continuously with high output currents,
an ambient temperature derating factor needs to be
applied. A typical derating curve is shown in Figure 31.
In this case the assumption is that the transmitter is
operating continuously in still air with a typical 2-layer
Printed-Circuit Board (PCB). However, it should be noted
that operating the transmitter discontinuously for short
periods of time will allow lower derating or even no
derating at all. Conversely operating the line driver con-
tinuously with a poor PCB layout and/or with restricted
air convection could result in the requirement for a larger
derating factor.
Figure 31. Power derating vs. temperature
Figure 30. A simple low cost non-isolated power supply

HCPL-800J-500E

Mfr. #:
Manufacturer:
Broadcom / Avago
Description:
Buffers & Line Drivers PLC Powerline DAA IC
Lifecycle:
New from this manufacturer.
Delivery:
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