Data Sheet
October 5, 2009
KW0006-010 Series Power Modules:
36 – 75Vdc Input; 3.3 to 5.0Vdc Output; 6 to 10A Output Current
LINEAGE POWER 7
Test Configurations
TO OSCILLOSCOPE
CURRENT PROBE
L
TEST
12H
BATTERY
C
S
220F
E.S.R.<0.1Ω
@ 20°C 100kHz
33F
V
IN
(+)
V
IN
(-)
NOTE: Measure input reflected ripple current with a simulated
source inductance (L
TEST
) of 12H. Capacitor C
S
offsets
possible battery impedance. Measure current as shown
above.
Figure 13. Input Reflected Ripple Current Test
Setup.
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
V
O
(+)
V
O
( )
RESISTIVE
LOAD
SCOPE
COPPER STRIP
GROUND PLANE
10uF
0.1uF
Figure 14. Output Ripple and Noise Test Setup.
V
OUT
(+)
V
OUT
(-)
V
IN
(+)
V
IN
(-)
R
LOAD
R
contact
R
distribution
R
contact
R
distribution
R
contact
R
contact
R
distribution
R
distribution
V
IN
V
O
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
Figure 15. Output Voltage and Efficiency Test
Setup.
η
=
V
O
. I
O
V
IN
. I
IN
x
100 %
Efficiency
Design Considerations
Input Filtering
The power module should be connected to a low
ac-impedance source. Highly inductive source
impedance can affect the stability of the power module.
For the test configuration in Figure 13, a 33F
electrolytic capacitor (ESR<0.1Ω at 100kHz), mounted
close to the power module helps ensure the stability of
the unit. Consult the factory for further application
guidelines.
Safety Considerations
For safety-agency approval of the system in which the
power module is used, the power module must be
installed in compliance with the spacing and separation
requirements of the end-use safety agency standard,
i.e., UL 60950-1-3, CSA C22.2 No. 60950-00, and VDE
0805:2001-12 (IEC60950-1).
If the input source is non-SELV (ELV or a hazardous
voltage greater than 60 Vdc and less than or equal to
75Vdc), for the module’s output to be considered as
meeting the requirements for safety extra-low voltage
(SELV), all of the following must be true:
The input source is to be provided with reinforced
insulation from any other hazardous voltages,
including the ac mains.
One V
IN
pin and one V
OUT
pin are to be grounded,
or both the input and output pins are to be kept
floating.
The input pins of the module are not operator
accessible.
Another SELV reliability test is conducted on the
whole system (combination of supply source and
subject module), as required by the safety
agencies, to verify that under a single fault,
hazardous voltages do not appear at the module’s
output.
Note: Do not ground either of the input pins of the
module without grounding one of the output
pins. This may allow a non-SELV voltage to
appear between the output pins and ground.
The power module has extra-low voltage (ELV) outputs
when all inputs are ELV.
All flammable materials used in the manufacturing of
these modules are rated 94V-0, or tested to the
UL60950 A.2 for reduced thickness.
For input voltages exceeding –60 Vdc but less than or
equal to –75 Vdc, these converters have been
evaluated to the applicable requirements of BASIC
INSULATION between secondary DC MAINS
DISTRIBUTION input (classified as TNV-2 in Europe)
and unearthed SELV outputs (-B option only).
The input to these units is to be provided with a
maximum 5 A time-delay fuse in the ungrounded lead.
Data Sheet
October 5, 2009
KW0006-010 Series Power Modules:
36 – 75Vdc Input; 3.3 to 5.0Vdc Output; 6 to 10A Output Current
LINEAGE POWER 8
Feature Description
Remote On/Off
Two remote on/off options are available. Positive logic
turns the module on during a logic high voltage on the
ON/OFF pin, and off during a logic low. Negative logic
remote On/Off, device code suffix “1”, turns the module
off during a logic high and on during a logic low.
ON/OFF
V
IN
(+)
V
IN
(-)
I
on/off
V
on/off
V
OUT
(+)
TRIM
V
OUT
(-)
Figure 16. Remote On/Off Implementation.
To turn the power module on and off, the user must
supply a switch (open collector or equivalent) to control
the voltage (V
on/off
) between the ON/OFF terminal and
the V
IN
(-) terminal (see Figure 16). Logic low is
0V V
on/off
1.2V. The maximum I
on/off
during a logic
low is 1mA, the switch should be maintain a logic low
level whilst sinking this current.
The typical open circuit V
on/off
generated by the module
is 3.4V. The I
ON/OFF
leakage current, through the switch,
is required to be less than 10uA otherwise the unit will
reach the threshold at which it switches.
If not using the remote on/off feature:
For positive logic, leave the ON/OFF pin open.
For negative logic, short the ON/OFF pin to V
IN
(-).
Remote Sense
Remote sense minimizes the effects of distribution
losses by regulating the voltage at the remote-sense
connections (See Figure 17). The voltage between the
remote-sense pins and the output terminals must not
exceed the output voltage sense range given in the
Feature Specifications table:
[V
O
(+) – V
O
(–)] – [SENSE(+) – SENSE(–)] 10% V
O,Set
Although the output voltage can be increased by both
the remote sense and by the trim, the maximum
increase for the output voltage is not the sum of both.
The maximum increase is the larger of either the
remote sense or the trim.
The amount of power delivered by the module is
defined as the voltage at the output terminals multiplied
by the output current. When using remote sense and
trim, the output voltage of the module can be
increased, which at the same output current would
increase the power output of the module. Care should
be taken to ensure that the maximum output power of
the module remains at or below the maximum rated
power (Maximum rated power = V
o,set
x I
o,max
).
VO(+)
SENSE(+)
SENSE(–)
V
O(–)
V
I(+)
V
I(-)
IO
LOAD
CONTACT AND
DISTRIBUTION LOSS
E
SUPPLY
I
I
CONTACT
RESISTANCE
Figure 17. Circuit Configuration for remote
sense .
Input Under-Voltage Lockout
At input voltages below the input under-voltage lockout
limit, the module operation is disabled. The module will
only begin to operate once the input voltage is raised
above the undervoltage lockout turn-on threshold,
V
uv/on
.
Once operating, the module will continue to operate
until the input voltage is taken below the undervoltage
turn-off threshold, V
uv/off
.
Over-Temperature Protection
To provide protection under certain fault conditions, the
unit is equipped with a thermal shutdown circuit. The
unit will shutdown if the thermal reference test point
RT1 (Figure 19), exceeds 110
o
C (typical), but the
thermal shutdown is not intended as a guarantee that
the unit will survive temperatures beyond its rating. The
module will automatically restart upon cool-down to a
safe temperature.
Output Over-Voltage Protection
The output over-voltage protection scheme of the
modules has an independent over-voltage loop to
prevent single point of failure. This protection feature
latches-off the module in the event of over-voltage
across the output. Recycling the input voltage or
momentarily switching-off the module via the remote
on/off pin resets the latch.
The independent over-voltage loop has a relatively
slow response time. There are no precautions
necessary to meet the output over-voltage protection
limits for externally caused over-voltage conditions,
such as excessive remote sense or output trim
adjustments. However, special precautions are
necessary to insure the over-voltage limits are met
when the over-voltage is caused by internal module
control loop failure. Either a minimum of 660 µF
external output capacitance is required, or an external
Data Sheet
October 5, 2009
KW0006-010 Series Power Modules:
36 – 75Vdc Input; 3.3 to 5.0Vdc Output; 6 to 10A Output Current
LINEAGE POWER 9
Feature Descriptions (continued)
OVP pull-down circuit is required. The OVP pull-down
circuit will also provide significantly lower peak output
over-voltages for applications that are particularly
sensitive to over-voltage stress. Please contact your
local Lineage Power sales representative for further
information on the external OVP pull-down circuit.
Over-Current Protection
To provide protection in a fault (output overload)
condition, the unit is equipped with internal
current-limiting circuitry and can endure current limiting
continuously. At the point of current-limit inception, the
unit enters hiccup mode. The unit will remain in the
hiccup mode as long as the overcurrent
condition exists; it operates normally, once the output
current is brought back into its specified range. The
average output current during hiccup is < 1A.
Output Voltage Programming
Trimming allows the output voltage set point to be
increased or decreased. This is accomplished by
connecting an external resistor between the TRIM pin
and either the V
O
(+) pin or the V
O
(-) pin.
V
O
(+)
V
O
TRIM
V
O
(-)
R
trim-down
LOAD
V
IN
(+)
ON/OFF
V
IN
(-)
R
trim-up
Figure 18. Circuit Configuration to Trim Output
Voltage.
Connecting an external resistor (R
trim-down
) between the
TRIM pin and the V
O
(-) (or Sense(-)) pin decreases the
output voltage set point. To maintain set point
accuracy, the trim resistor tolerance should be ±1.0%.
The following equation determines the required
external resistor value to obtain a percentage output
voltage change of %
For trimming the output voltage lower:
ΚΩ
Δ
=
22.10
%
511
downtrim
R
Where
100%
,
,
×
=Δ
seto
desiredseto
V
VV
For example, to trim-down the output voltage of 3.3V
module (KW010A0F/F1) by 8% to 3.036V, R
trim-down
is
calculated as follows:
8% =Δ
ΚΩ
=
22.10
8
511
downtrim
R
ΚΩ=
655.53
downtrim
R
Connecting an external resistor (R
trim-up
) between the
TRIM pin and the V
O
(+) (or Sense (+)) pin increases
the output voltage set point. The following equations
determine the required external resistor value to obtain
a percentage output voltage change of %:
For trimming the output voltage higher:
ΚΩ
Δ
Δ×
Δ+××
=
22.10
%
511
%225.1
%)100(11.5
,seto
uptrim
V
R
Where
100%
,
,
×
=Δ
seto
desiredseto
V
VV
For example, to trim-up the output voltage of 3.3V
module (KW010A0F/F1) by 6% to 3.498V, R
trim-up
is
calculated is as follows:
6% =
Δ
ΚΩ
×
+××
=
22.10
6
511
6225.1
)6100(3.311.5
uptrim
R
ΚΩ=
8.147
uptrim
R
The voltage between the V
O
(+) and V
O
(–) terminals
must not exceed the minimum output overvoltage
protection value shown in the Feature Specifications
table. This limit includes any increase in voltage due to
remote-sense compensation and output voltage set-
point adjustment trim.
Although the output voltage can be increased by both
the remote sense and by the trim, the maximum
increase for the output voltage is not the sum of both.
The maximum increase is the larger of either the
remote sense or the trim. The amount of power
delivered by the module is defined as the voltage at the
output terminals multiplied by the output current. When
using remote sense and trim, the output voltage of the
module can be increased, which at the same output
current would increase the power output of the module.
Care should be taken to ensure that the maximum
output power of the module remains at or below the
maximum rated power (Maximum rated power = V
o,set
x
I
o,max
).

KW006A0A41-SRZ

Mfr. #:
Manufacturer:
ABB Embedded Power
Description:
Isolated DC/DC Converters 48Vin 5Vout 6A SMT
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
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