7
converters for 5V Main and 3.3V Main buses, two linear
regulators for 3.3V ALWAYS and 5V ALWAYS, and a 12V
boost converter.
The two synchronous converters operate out of phase to
substantially reduce the input-current ripple, minimizing input
filter requirements, minimizing battery heating and
prolonging battery life.
The 12V boost controller uses a 100kHz clock derived from
the main clock. This controller uses leading edge modulation
with the maximum duty cycle limited to 33%.
The chip has three input control lines SDWN1
, SDWN2 and
SDWNALL
. These are provided for Advanced Configuration
and Power Interface (ACPI) compatibility. They turn on and
off all outputs, as well as provide independent control of the
3.3V Main and +5V Main outputs.
To maximize efficiency for the 5V Main and 3.3V Main outputs,
the current-sense technique is based on the lower MOSFET
r
DS(ON).
Light-load efficiency is further enhanced by a
hysteretic mode of operation which is automatically engaged at
light loads when the inductor current becomes discontinuous.
3.3V Main and 5V Main Architecture
These main outputs are generated from the unregulated
battery input by two independent synchronous buck
converters. The IC integrates all the components required
for output voltage setpoint and feedback compensation,
significantly reducing the number of external components,
saving board space and parts cost.
The buck PWM controllers employ a 300kHz fixed frequency
current-mode control scheme with input voltage feed-
forward ramp programming for better rejection of input
voltage variations.
Figure 4 shows the out-of-phase operation for the 3.3V Main
and 5V Main outputs. The phase node is the junction of the
upper MOSFET, lower MOSFET and the output inductor.
The phase node is high when the upper MOSFET is
conducting and the inductor current rises accordingly. When
the phase node is low, the lower MOSFET is conducting and
the inductor current is ramping down as shown.
Current Sensing and Current Limit Protection
Both PWM converters use the lower MOSFET on-state
resistance, r
DS(ON)
, as the current-sensing element. This
technique eliminates the need for a current sense resistor
and the associated power losses. If more accurate current
protection is desired, current sense resistors may be used in
series with the lower MOSFETs’ source.
To set the current limit, place a resistor, RSNS, between the
ISEN inputs and the drain of the lower MOSFET (or optional
current sense resistor). The required value of the RSNS
resistor is determined from the following equation:
where IOCDC is the desired DC overcurrent limit; RCS is
either the r
DS(ON)
of the lower MOSFET, or the value of the
optional current-sense resistor, Vo is the output voltage and L
is the output inductor. Also, the value of RCS should be
specified for the expected maximum operating
temperature.
The sensed voltage, and the resulting current out of the
ISEN pin through RSNS, is used for current feedback and
current limit protection. This is compared with an internal
current limit threshold. When a sampled value of the output
current is determined to be above the current limit
threshold, the PWM drive is terminated and a counter is
initiated. This limits the inductor current build-up and
essentially switches the converter into current-limit mode. If
an overcurrent is detected between 26s to 53s later, an
overcurrent shutdown is initiated. If during the 26s to 53s
period, an overcurrent is not detected, the counter is reset
and sampling continues as normal.
This current limit scheme has proven to be very robust in
applications like portable computers where fast inductor
current build-up is common due to a large difference
between input and output voltages and a low value of the
inductor.
Light-Load (Hysteretic) Operation
In the light-load (hysteretic) mode the output voltage is
regulated by the hysteretic comparator which regulates the
output voltage by maintaining the output voltage ripple as
shown in Figure 5. In Hysteretic mode, the inductor current
flows only when the output voltage reaches the lower limit of
the hysteretic comparator and turns off at the upper limit.
Hysteretic mode saves converter energy at light loads by
supplying energy only at the time when the output voltage
requires it. This mode conserves energy by reducing the
power dissipation associated with continuous switching.
RSNS
Rcs
135A
------------------
Iocdc
Vo
L2300kHz
-----------------------------------------
+


100=
0 A, V
0 A, V
5V PHASE (10V/DIV.)
1s/DIV.
I
L3.3V
(2A/DIV.)
I
L5V
(2A/DIV.)
5A
5A
V
IN
= 10.8V
3.3V PHASE (10V/DIV.)
FIGURE 4. OUT OF PHASE OPERATION
IPM6220A
8
During the time between inductor current pulses, both the
upper and lower MOSFETs are turned off. This is referred to
as ‘diode emulation mode’ because the lower MOSFET
performs the function of a diode. This diode emulation mode
prevents the output capacitor from discharging through the
lower MOSFET when the upper MOSFET is not conducting.
The gate drive is synchronized to the main clock, so the out-
of-phase timing is maintained in hysteretic mode. Such a
scheme insures a seamless transition between the
operational modes.
Operation-Mode Control
The mode-control circuit changes the converter’s mode of
operation based on the voltage polarity of the phase node
when the lower MOSFET is conducting and just before the
upper MOSFET turns on. For continuous inductor current,
the phase node is negative when the lower MOSFET is
conducting and the converters operate in fixed-frequency
PWM mode as shown in Figure 6. When the load current
decreases to the point where the inductor current flows
through the lower MOSFET in the ‘reverse’ direction, the
phase node becomes positive, and the mode is changed to
hysteretic.
A phase comparator handles the timing of the phase node
voltage sensing. A low level on the phase comparator output
indicates a negative phase voltage during the conduction
time of the lower MOSFET. A high level on the phase
comparator output indicates a positive phase voltage.
When the phase node is positive (phase comparator high),
at the end of the lower MOSFET conduction time, for eight
consecutive clock cycles, the mode is changed to hysteretic
as shown in Figure 6. The dashed lines indicate when the
phase node goes positive and the phase comparator output
goes high. The solid vertical lines at 1,2,...8 indicate the
sampling time, of the phase comparator, to determine the
polarity (sign) of the phase node. At the transition between
PWM and hysteretic mode, both the upper and lower
MOSFETs are turned off. The phase node will ‘ring’ based
on the output inductor and the parasitic capacitance on the
phase node and settle out at the value of the output voltage.
The mode change from hysteretic to PWM can be caused by
one of two events. One event is the same mechanism that
causes a PWM to hysteretic transition. But instead of looking
for eight consecutive positive occurrences on the phase
node, it is looking for eight consecutive negative
occurrences on the phase node. The operation mode will be
changed from hysteretic to PWM when these eight
consecutive pulses occur. This transition technique prevents
jitter of the operation mode at load levels close to boundary.
The other mechanism for changing from hysteretic to PWM
is due to a sudden increase in the output current. This step
load causes an instantaneous decrease in the output voltage
due to the voltage drop on the output capacitor ESR. If the
decrease causes the output voltage to drop below the
hysteretic regulation level, the mode is changed to PWM on
the next clock cycle. This insures the full power required by
the increase in output current.
Gate Control Logic
The gate control logic translates generated PWM control
signals into the MOSFET gate drive signals providing
necessary amplification, level shifting and shoot-through
protection. Also, it has functions that help optimize the IC
performance over a wide range of operational conditions.
Since MOSFET switching time can vary dramatically from
type to type and with the input voltage, the gate control logic
provides adaptive dead time by monitoring the gate-to-
source voltages of both upper and lower MOSFETs. The
lower MOSFET is not turned on until the gate-to-source
voltage of the upper MOSFET has decreased to less than
approximately 1 volt. Similarly, the upper MOSFET is not
turned on until the gate-to-source voltage of the lower
MOSFET has decreased to less than approximately 1 volt.
This allows a wide variety of upper and lower MOSFETs to
be used without a concern for simultaneous conduction, or
shoot-through.
PWM
HYSTERETIC
1 2 3 4 5 6 7 8
VOUT
I
L
PHASE
COMP
OPERATION
MODE
OF
t
t
t
t
FIGURE 5. REGULATION IN HYSTERETIC MODE
PWM
HYSTERETIC
1 2 3 4
5 6
7 8
I
L
PHASE
COMP
OPERATION
MODE
OF
t
t
t
PHASE
NODE
t
FIGURE 6. MODE CONTROL WAVEFORMS
IPM6220A
9
3.3V Main and 5V Main Soft Start, Sequencing and
Stand-by
See Table 1 for the output voltage control algorithm. The 5V
Main and 3.3V Main converters are enabled if SDWN1
and
SDWN2
are high and SDWNALL is also high. The stand-by
mode is defined as a condition when SDWN1
and SDWN2 are
low and the PWM converters are disabled but SDWNALL
is
high (3.3V ALWAYS and 5V ALWAYS outputs are enabled). In
this power saving mode, only the low power micro-controller
and keyboard may be powered.
Soft start of the 3.3V Main and 5V Main converters is
accomplished by means of capacitors connected from pins
SDWN1
and SDWN2 to ground. In conjunction with 5A
internal current sources, they provide a controlled rise of the
3.3V Main and 5V Main output voltages. The value of the
soft-start capacitors can be calculated from the following
expression.
Where Tss
is the desired soft-start time.
By varying the values of the soft-start capacitors, it is possible
to provide sequencing of the main outputs at startup.
Figure 7 shows the soft-start initiated by the SDWNALL
pin
being pulled high with the Vbatt input at 10.8V and the
resulting 3.3V Main and 5V Main outputs.
While the SDWNALL
pin is held low, prior to T0, all outputs
are off. Pulling SDWNALL
high enables the 3.3V ALWAYS
and 5V ALWAYS outputs. With the 3.3V Main and 5V Main
outputs enabled, at T1, the internal 5A current sources start
charging the soft start capacitors on the SDWN1
and
SDWN2
pins. At T2 the outputs begin to rise and because
they both have the same value of soft-start capacitors,
0.022F, they both reach regulation at the same time, T3.
The soft-start capacitors continue to charge and are
completely charged at T4.
12V Converter Architecture
The 12V boost converter generates its output voltage from
the 5V Main output. An external MOSFET, inductor, diode
and capacitor are required to complete the circuit. The
output signal is fed back to the controller via an external
resistive divider. The boost controller can be disabled by
connecting the VSEN3 pin to 5V ALWAYS.
The control circuit for the 12V converter consists of a 3:1
frequency divider which drives a ramp generator and resets
a PWM latch as shown in Figure 8. The width of the CLK/3
pulses is equal to the period of the main clock, limiting the
duty cycle to 33%. The output of a non-inverting error
amplifier is compared with the rising ramp voltage. When the
ramp voltage becomes higher than the error signal, the
PWM comparator sets the latch and the output of the gate
driver is pulled high providing leading edge, voltage mode
PWM. The falling edge of the CLK/3 pulses resets the latch
and pulls the output of the gate driver low.
TABLE 1. OUTPUT VOLTAGE CONTROL
SDWNALL SDWN1 SDWN2
3V AND 5V
ALWAYS 5V MAIN 3V MAIN
0XXOFFOFFOFF
100ONOFFOFF
110ONONOFF
101ONOFFON
111ONONON
Css
5ATss
3.5V
----------------------------
=
SDWN2, 2V/DIV.
3.3V
OUT
, 2V/DIV.
5V
OUT
, 2V/DIV.
0V
0V
4ms/DIV.
SDWN1, 2V/DIV.
T0 T1 T2 T3 T4
SDWNALL,10V/DIV.
V
IN
= 10.8V
FIGURE 7. SOFT-START ON 3.3V AND 5V OUTPUTS
IPM6220A

IPM6220ACAZA-T

Mfr. #:
Manufacturer:
Renesas / Intersil
Description:
Switching Controllers W/ANEAL 30V CS80 FSC PROCESS W/IMPROVED
Lifecycle:
New from this manufacturer.
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