25
LTC1628/LTC1628-PG
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Automotive Considerations: Plugging into the
Cigarette Lighter
As battery-powered devices go mobile, there is a natural
interest in plugging into the cigarette lighter in order to
conserve or even recharge battery packs during operation.
But before you connect, be advised: you are plugging into
the supply from hell. The main power line in an automobile
is the source of a number of nasty potential transients,
including load-dump, reverse-battery, and double-bat-
tery.
Load-dump is the result of a loose battery cable. When the
cable breaks connection, the field collapse in the alternator
can cause a positive spike as high as 60V which takes
several hundred milliseconds to decay. Reverse-battery is
Figure 9. Automotive Application Protection
just what it says, while double-battery is a consequence of
tow-truck operators finding that a 24V jump start cranks
cold engines faster than 12V.
The network shown in Figure 9 is the most straight forward
approach to protect a DC/DC converter from the ravages
of an automotive power line. The series diode prevents
current from flowing during reverse-battery, while the
transient suppressor clamps the input voltage during
load-dump. Note that the transient suppressor should not
conduct during double-battery operation, but must still
clamp the input voltage below breakdown of the converter.
Although the LTC1628 has a maximum input voltage of
36V, most applications will be limited to 30V by the
MOSFET BVDSS.
V
IN
1628 F09
LTC1628
TRANSIENT VOLTAGE
SUPPRESSOR
GENERAL INSTRUMENT
1.5KA24A
50A I
PK
RATING
12V
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LTC1628/LTC1628-PG
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Design Example
As a design example for one channel, assume V
IN
=
12V(nominal), V
IN
= 22V(max), V
OUT
= 1.8V, I
MAX
= 5A,
and f = 300kHz.
The inductance value is chosen first based on a 30% ripple
current assumption. The highest value of ripple current
occurs at the maximum input voltage. Tie the FREQSET pin
to the INTV
CC
pin for 300kHz operation. The minimum
inductance for 30% ripple current is:
I
V
fL
V
V
L
OUT OUT
IN
=
()()
1
A 4.7µH inductor will produce 23% ripple current and a
3.3µH will result in 33%. The peak inductor current will be
the maximum DC value plus one half the ripple current, or
5.84A, for the 3.3µH value. Increasing the ripple current
will also help ensure that the minimum on-time of 200ns
is not violated. The minimum on-time occurs at maximum
V
IN
:
t
V
Vf
V
V kHz
ns
ON MIN
OUT
IN MAX
()
()
.
()
== =
18
22 300
273
The R
SENSE
resistor value can be calculated by using the
maximum current sense voltage specification with some
accommodation for tolerances:
R
mV
A
SENSE
≤≈
50
584
001
.
.
Since the output voltage is below 2.4V the output resistive
divider will need to be sized to not only set the output
voltage but also to absorb the SENSE pins specified input
current.
Rk
V
VV
K
V
VV
k
MAX
OUT
124
08
24
24
08
24 18
32
()
.
.–
.
.–.
=
=
=
Choosing 1% resistors; R1 = 25.5k and R2 = 32.4k yields
an output voltage of 1.816V.
The power dissipation on the top side MOSFET can be
easily estimated. Choosing a Siliconix Si4412DY results
in; R
DS(ON)
= 0.042, C
RSS
= 100pF. At maximum input
voltage with T(estimated) = 50°C:
P
V
V
CC
V A pF kHz
mW
MAIN
=
()
°
[]
()
+
()()( )( )
=
18
22
5 1 0 005 50 25
0 042 1 7 22 5 100 300
220
2
2
.
(. )( )
..
A short-circuit to ground will result in a folded back current
of:
I
mV ns V
H
A
SC
=
+
µ
=
25
001
1
2
200 22
33
32
.
()
.
.
with a typical value of R
DS(ON)
and δ = (0.005/°C)(20) =
0.1. The resulting power dissipated in the bottom MOSFET
is:
P
VV
V
A
mW
SYNC
=
()()
()
=
22 1 8
22
32 11 0042
434
2
–.
...
which is less than under full-load conditions.
C
IN
is chosen for an RMS current rating of at least 3A at
temperature assuming only this channel is on. C
OUT
is
chosen with an ESR of 0.02 for low output ripple. The
output ripple in continuous mode will be highest at the
maximum input voltage. The output voltage ripple due to
ESR is approximately:
V
ORIPPLE
= R
ESR(IL)
= 0.02(1.67A) = 33mV
P–P
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LTC1628/LTC1628-PG
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PC Board Layout Checklist
When laying out the printed circuit board, the following
checklist should be used to ensure proper operation of the
LTC1628. These items are also illustrated graphically in
the layout diagram of Figure 10. The Figure 11 illustrates
the current waveforms present in the various branches of
the 2-phase synchronous regulators operating in the
continuous mode. Check the following in your layout:
1. Are the top N-channel MOSFETs M1 and M3 located
within 1cm of each other with a common drain connection
at C
IN
? Do not attempt to split the input decoupling for the
two channels as it can cause a large resonant loop.
2. Are the signal and power grounds kept separate? The
combined LTC1628 signal ground pin and the ground
return of C
INTVCC
must return to the combined C
OUT
(–)
terminals. The path formed by the top N-channel MOSFET,
Schottky diode and the C
IN
capacitor should have short
leads and PC trace lengths. The output capacitor (–)
terminals should be connected as close as possible to the
(–) terminals of the input capacitor by placing the capaci-
tors next to each other and away from the Schottky loop
described above.
3. Do the LTC1628 V
OSENSE
pins resistive dividers con-
nect to the (+) terminals of C
OUT
? The resistive divider
must be connected between the (+) terminal of C
OUT
and
Figure 10. LTC1628 Recommended Printed Circuit Layout Diagram
C
B2
C
B1
FLTCPL
R
PU
PGOOD
V
PULL-UP
(<7V)
C
INTVCC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
28
27
26
25
24
23
22
21
20
19
18
17
16
15
+
C
IN
D1
M1 M2
M3 M4
D2
+
C
VIN
V
IN
R
IN
INTV
CC
3.3V
R4R3
*PGOOD ON THE LTC1628-PG
R2
R1
RUN/SS1
SENSE1
+
SENSE1
V
OSENSE1
FREQSET
STBYMD
FCB
I
TH1
SGND
3.3V
OUT
I
TH2
V
OSENSE2
SENSE2
SENSE2
+
TG1
SW1
BOOST1
V
IN
BG1
EXTV
CC
INTV
CC
PGND
BG2
BOOST2
SW2
TG2
RUN/SS2
LTC1628
L1
L2
C
OUT1
V
OUT1
GND
V
OUT2
1628 F10
+
C
OUT2
+
R
SENSE
R
SENSE
FLTCPL
(PGOOD)*
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LTC1628IG-PG#TRPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators Dual 2-phase Step-dn + Pgood
Lifecycle:
New from this manufacturer.
Delivery:
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