NCP5010
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10
LED Current Selection
The feedback resistor (R
FB
) determines the average
maximum current through the LED string. The control loop
regulated the current such that the average voltage at the FB
input is 500 mV (nom). For example, should one need a
20 mA output current in the primary branch, R
FB
should be
selected according to the following equation:
R
FB
+
F
BV
I
OUT
+
500 mV
20 mA
+ 25 W
In white LED applications it is desirable to operate the
LEDs at a specific operating current as the color will shift
as the bias current is changed. As a result of this effect, it
is recommended to dim the LED string by a pulse width
modulation techniques. A low frequency PWM signal can
be applied to the CTRL input and by varying the duty cycle
the brightness of the LED can be changed. To avoid any
optical flicker, the frequency must be higher than 100 Hz
and preferably less than 1 kHz. Due to the soft−start
function set at 600 ms (nom) with higher frequency the
device remains active but the brightness can decrease.
Nevertheless in this case, a dimming control using a
filtered PWM signal (See Figure 33) can be used. Also for
DC voltage control the same technique is suitable and the
filter is takes away.
Inductor Selection
To choose the inductor there are three different electrical
parameters that need to be considered, the absolute value
of the inductor, the saturation current and the DCR. In
normal operation, this device is intended to operate in
Continuous Conduction Mode (CCM) so the following
equation below can be used to calculate the peak current:
I
PEAK
+
I
OUT
h
(
1 * D
)
)
V
IN
D
2LF
In the equation above, V
IN
is the battery voltage, I
OUT
is
the load current, L the inductor value, F the switching
frequency, and the duty cycle D is given by:
D +
ǒ
1 *
V
IN
V
OUT
Ǔ
h is the global converter efficiency which can vary with
load current (see Figure 3 thru Figure 8). A good
approximation is to use h = 0.8. Figure 24 − Figure 26 are
a graphical representation of the above equations, as a
function of the desired I
OUT
, V
IN
, and number of LEDs in
series (V
F
= 3.5 V nominal). The curves are limited to an
I
PEAK_MAX
of 300 mA. It is important to analyze this at
worst case Vf conditions to ensure that the inductor current
rated is high enough such that it not saturate.
The recommended inductor value should range between
10 mH and 22 mH. As can be seen from the curves, as the
inductor size is reduced, the peak current for a given set of
conditions increases along with higher current ripple so it
is not possible to deliver maximum output power at lower
inductor values.
50
100
150
200
250
300
10 20 30 40 50 60 70 80
L = 10 mH
V
IN
= 3.1 V
IN
= 4.2 V
Figure 24. Peak Inductor Currents vs. I
OUT
(mA)
@ 3 LEDs, 10.5 V
L = 15 mH
L = 22 mH
V
I
OUT
(mA)
I
PEAK
(mA)
50
100
150
200
250
300
10 20 30 40 50 60 70 80
L = 15 mH
Figure 25. Peak Inductor Currents vs. I
OUT
(mA)
@ 4 LEDs, 14 V
V
IN
= 3.1 V
IN
= 4.2 VV
L = 22 mH
L = 10 mH
I
OUT
(mA)
I
PEAK
(mA)
50
100
150
200
250
300
10 20 30 40 50 60 70 80
Figure 26. Peak Inductor Currents vs. I
OUT
(mA)
@ 5 LEDs, 17.5 V
L = 15 mH
V
IN
= 3.1 V
IN
= 4.2 VV
L = 22 mH
L = 10 mH
I
OUT
(mA)
I
PEAK
(mA)
NCP5010
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11
Finally an acceptable DCR must be selected regarding
losses in the coil and must be lower than 1.4 W to limit
excessive voltage drop. In addition, as DCR is reduced,
overall efficiency will improve. Some recommended
inductors include but are not limited to:
TDK VLF4012AT−220MR51
TDK VLP4612T−220MR34
TDK VLP5610T−220MR45
Coilcraft LPO6610−223M
Coilcraft DO1605T−223MX
Coilcraft DT1608C−223
Capacitor Selection
To minimize the output ripple, a low ESR multi−layer
ceramic capacitor type X5R or equivalent should be
selected. For LED driver applications a 1 mF (min) 25 V is
adequate. The NCP5010 can be operated in a voltage mode
configuration (see Figure 34) for applications such as
OLED power. Under these conditions, C
OUT
can be
increased to 2.2 mF, 25 V or more to reduce the output
ripple.
The input needs to be bypassed by a X5R or an equivalent
low ESR ceramic capacitor near the V
IN
pin. A 1 mF, 6.3 V
is enough for most applications. However, if the connection
between V
IN
and the battery is too long then a 4.7 mF or
higher ceramic capacitor may be needed. Some
recommended capacitors include but are not limited to:
TDK C1608X5R1E105MT
TDK C2012X5R1E105MT
TDK C1608X5R0J105MT
TDK C2012X5R1E225MT
Murata GRM185R61A105KE36D
Murata GRM188R60J475KE19D
Murata GRM216R61E105KA12D
Short−Circuit Protection
If V
OUT
is falls below 50% of V
IN
then a short−circuit
condition is detected. When this event is detected, the
PWM circuitry is disabled and the NMOS power switch is
not turned on. Power will be supplied to the load through
the inductor, rectifier and high side switch. Once V
OUT
reaches 66% of V
IN
, then the PWM circuitry is enabled. In
normal conditions when the device is enabled by an active
high signal on CTRL, the short circuit condition continues
until the output capacitor is charged by the limited current
up to 66% of V
IN
.
Normal
Running
Short−Circuit Condition
Current limited at 20mA
Converter in Standby
End of Short−Circuit
Detected Converter
Starts Again
SC
Occurs
T
Figure 27. Example of the V
OUT
Voltage Behavior
When Short−Circuit Arises
V
OUT
2/3 V
IN
1/2 V
IN
Overvoltage Protection (OVP)
If there is an open load condition such as a loose
connection to the White LED string, the converter will
provide current to the C
out
capacitor and the voltage at the
output will rise rapidly. This could cause damage to the part
if there was not some external clamping Zener clamping
circuit. To eliminate the need for these external
components, the NCP5010 incorporates an OVP circuit
which monitors the output voltage with a resistive divider
network and a comparator and voltage reference. If the
output reaches 22 V (nominal), the OVP circuit will detect
a fault and inhibit PWM operation. This comparator has
1 V of hysteresis so when the load is reconnected and the
voltage drops below 21 V, the PWM operation will resume
automatically. The 22 V OVP threshold allows the use of
25 V ceramic capacitors for the output filter capacitor.
Undervoltage Lock Out (UVLO)
To ensure proper operation under all conditions, the
device has a built−in undervoltage lock out (UVLO)
circuit. During power−up, the device will remain disabled
until the input voltage exceeds 2.4 V nominal. This circuit
has 200 mV of hysteresis to provide noise immunity to
transient conditions.
NCP5010
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12
Layout Recommendations
As with all switching DC/DC converter, care must be
observed to the PCB board layout and component
placement. To prevent electromagnetic interference (EMI)
problems and reduce voltage ripple of the device any
copper trace which see high frequency switching path
should be optimized. So the input and output bypass
ceramic capacitor, C
IN
and C
OUT
as depicted Figure 2 must
be placed as close as possible the NCP5010 and connected
directly between pins and ground plane. In additional, the
track connection between the inductor and the switching
input, SW pin must be minimized to reduce EMI radiation.
Finally it is always good practice to keep way sensitive
tracks such as feedback connection from switched signal
like SW or VOUT connections. Figure 28 shown an
example of optimized PCB layout.
Figure 28. Recommended PCB Layout

NCP5010FCT1G

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
IC LED DRVR RGLTR DIM 8FLIPCHIP
Lifecycle:
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