LT8584
19
8584fb
For more information www.linear.com/LT8584
operaTion
Figure 7. Serial Mode Differential Measurements
8584 F07
BAT4 V
CELL4
+
LT8584
• • •
• • •
• • •
• • •
• • •
• • •
• • •
OUT
V
CELL
GND
BAT3 V
CELL3
+
LT8584
ANALOG MUX
SELECTING
V
CELL
OUT
V
CELL
GND
BAT2 V
CELL2
+
V
CELL4
+
V
CELL3
+
V
CELL2
+
LT8584
OUT
V
CELL
GND
BAT1
LT8584
OUT
V
CELL
GND
ANALOG MUX
SELECTING
V
CELL
ADC
LTC680x
C3
C4
C2
C1
C0
BAT4 V
CELL4
+
LT8584
• • •
• • •
• • •
• • •
• • •
• • •
• • •
OUT
V
CELL
GND
BAT3 V
CELL3
+
LT8584
ANALOG MUX
SELECTING
PARAMETER
OUT
V
CELL
GND
BAT2 V
CELL2
+
V
CELL4
+
V
PAR,3
V
CELL3
V
PAR,3
+
+
V
CELL2
+
LT8584
OUT
V
CELL
GND
BAT1
LT8584
OUT
V
CELL
GND
ANALOG MUX
SELECTING
V
CELL
ADC
LTC680x
C3
C4
C2
C1
C0
MEASUREMENT 1 (V
CELL
) MEASUREMENT 2 (V
CELL
– V
PAR
)
LT8584
20
8584fb
For more information www.linear.com/LT8584
applicaTions inForMaTion
The LT8584 can be used as a discharger for balancing
the charge in battery or supercapacitor stack systems.
The user can choose either simple mode or serial mode.
The LT8584 can be driven from any battery stack moni
-
tor such as the LTC680x. Simple mode can be employed
using
either active high or active low logic, increasing its
interface flexibility.
COMPONENT SELECTION
Few external components are required to achieve balanc
-
ing. The
only external components are the transformer,
the
output diode(s), the V
IN
bypass capacitors, the R
SNS
resistor (for measuring discharge current), the R
RTMR
resis-
tor (for serial
mode), and in some cases, a RCD snubber.
The equations are shown for a module based approach
described in the Operation section. V
MODULE
becomes
V
STACK
in all equations for applications returning charge to
the entire stack voltage, and V
MODULE
becomes VAUX for
all applications returning charge to an auxiliary power rail.
Transformer Design
The transformer design should yield overall converter
efficiencies greater than 80%. This reduces heat dissipa
-
tion and
allows for a smaller converter PCB footprint.
A
proper transformer design balances core losses with
winding losses. The LT8584 converter operates in DCM
where the flux
swing in the transformer is the greatest.
This shifts most of the heat loss from winding loss to core
loss. Reduce transformer core flux swing by lowering the
air-gap permeability. A lower permeability requires more
Figure 8. Effect of Secondary Winding Capacitance
turns to achieve a desired primary inductance; thus, a bal-
ance can be achieved between core and winding losses.
Recommended
transformers are given in Table 3 that have
been optimized for efficiency and size. Use the following
guidelines when designing new transformers.
Reduce the transformer size by designing the boundary-
mode operating frequency between 100kHz and 150kHz.
The peak primary current is fixed at 6A by the chip. The
transformer turns ratio, N, should be selected by optimiz
-
ing the
converter input RMS current, i.e. battery discharge
current. The RMS input current can be estimated as:
I
RMS,IN
= I
PK
ƒ
BM
t
ON
3
Note that negative switch current reduces the RMS input
current by effectively reducing the boundary-mode fre-
quency, ƒ
BM
, (see Figure 8). Reduce the overall reflected
capacitance on the SW node by reducing the output diode
and transformer interwinding parasitic capacitances.
Table 3. Recommended Transformers
MANUFACTURER PART NUMBER
RECOMMENDED
OUTPUT RANGE (V)
RCD SNUBBER
REQUIRED SIZE W × L × H (mm) L
PRI
(µH) TURNS RATIO (PRI:SEC)
Coilcraft
www.coilcraft.com
NA6252-AL
NA5743-AL
NA5920-AL*
10 to 35
30 to 80
100 to 400
Yes
Ye
s
No
15.24 × 12.7 × 11.43
15.24 × 12.7 × 11.43
15.24 × 12.7 × 11.43
4
4
4
11:15
1:4
1:24
Cooper Bussmann
www.cooperindustries.com
CTX02-19175-R
CTX02-19174-R
CTX02-19176-R*
10 to 35
30 to 80
100 to 400
Yes
Ye
s
No
15 × 13 × 12
15 × 13 × 12
15 × 13 × 12
4
4
4
3:4
1:4
1:24
Würth
www.we-online.com
750314019_R01
750314018_R02
750314020_R01*
10 to 35
30 to 80
100 to 400
Yes
Ye
s
No
15.24 × 13.34 × 11.43
15.24 × 13.34 × 11.43
15.24 × 13.34 × 11.43
4
4
4
3:4
1:4
1:24
* Switch error latch may trip when starting at voltages lower than the recommended output range.
8584 F08
t
V
SW
I
SEC
I
PRI
NO SEC.
CAPACITANCE
SEC. DISCHARGE
LT8584
21
8584fb
For more information www.linear.com/LT8584
applicaTions inForMaTion
Figure 9. Internal Switch Voltage Waveform
The RMS input current can be increased by increasing
the ratio between the effective switch on-time, t
ON
, and
off-time, t
OFF
. This off-time ratio is set by the transformer
ratio, N. The following equation sets the switch off-time
to approximately 1/3 of the switch on-time to optimize
power transfer and efficiency.
N =
Secondary Turns
Primary Turns
=
V
MODULE
3 V
IN
The off-time ratio should not be decreased much beyond
1/5; otherwise, secondary-side energy transfer time be-
comes too
short, and the converter efficiency is reduced.
Some
applications may require a lower RMS current due
to charging limitations or thermal dissipation limitations.
Both can be reduced by increasing the turns ratio, N. Use
the following equation to size the transformer’s primary
inductance:
L
PRI
=
1
I
PK
ƒ
BM
1
V
IN
+
N
V
MODULE
Keep the primary inductance in the range of 2.2µH to
10µH. The lower limit guarantees proper detection of an
open circuit in the transformer’s secondary. The upper
limit guarantees the high-impedance detector does not
activate a false switch error during normal operation.
Leakage Inductance
Leakage inductance causes added voltage stress on the
internal power NPN collector. The LT8584 uses an internal
Zener clamp to absorb this leakage spike energy and clamp
the switch node voltage to 50V. The leakage spike energy
should be limited to improve efficiency. Figure 9 shows
the waveform of the internal NPN switch.
Design the transformer to have minimum leakage induc
-
tance. Keep both transformer windings tightly wound
around
the core air gap. Using a bifilar winding or a
sandwiched secondary decreases leakage inductance.
Note that increased interwinding capacitance is a trade-off
with lower leakage inductance. Several iterations may be
required to optimize the transformer design.
Higher transformer turns ratios benefit from higher
reflected capacitance that helps snub the leakage spike.
N ratios less than 8 usually require an RCD snubber to
help clamp this primary-side leakage spike and increase
the converter efficiency. Good values for the resistor and
capacitor are 4.99kΩ and 22nF
, respectively.
Output Diode
The
output diode(s) are selected based on the maximum
repetitive reverse voltage (V
RRM
) and the average forward
current, I
F(AVG)
. The output diode’s V
RRM
should at a mini-
mum exceed
V
MODULE
+ NV
VIN
. The LT8584’s internal
OVP circuitry triggers at 50V, and V
RRM
should therefore
exceed N•(50 + V
VIN
) to prevent damage to the output
diode during an OVP event. Note that the leakage spike
will usually cause the OVP to trigger roughly 10% lower
than the nominal reflected voltage on the primary. The
output diode’s I
F(AVG)
should exceed I
PK
/2N, the average
short-circuit current. The average diode current is also a
function of the output voltage.
I
F(AVG)
=
I
PK
V
VIN
2 V
MODULE
+N V
VIN
( )
The highest average diode current occurs at low output
voltages and decreases as the output voltage increases.
Reverse recovery time, reverse bias leakage, and junc
-
tion capacitance should also be considered. All affect
the overall charging efficiency. Excessive diode reverse
recovery times can cause appreciable discharging of the
output stack, thereby decreasing charge recovery. Choose
a diode with a reverse recovery time of less than 75ns.
8584 F06
t
V
SW
0V
V
VIN
+ V
STACK
/N
MUST BE LESS THAN 40V
LEAKAGE
SPIKE CLAMPED
TO 50V

LT8584IFE#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Battery Management 2.5A Mono Active Cell Balancer w/ Teleme
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union