10
Component Selection Guidelines
Output Capacitor Selection
The output capacitors for each output have unique
requirements. In general, the output capacitors should be
selected to meet the dynamic load regulation requirements.
Additionally, the PWM converters require an output capacitor
to filter the current ripple. The load transient for some
embedded processors requires high quality capacitors to
supply the high slew rate (di/dt) current demands.
PWM Output Capacitors
High performance embedded processors can produce
transient load rates above 1A/ns. High frequency capacitors
initially supply the transient current and slow the load rate-of-
change seen by the bulk capacitors. The bulk filter capacitor
values are generally determined by the ESR (effective series
resistance) and voltage rating requirements rather than
actual capacitance requirements.
High frequency decoupling capacitors should be placed as
close to the power pins of the load as physically possible. Be
careful not to add inductance in the circuit board wiring that
could cancel the usefulness of these low inductance
components. Consult with the manufacturer of the load on
specific decoupling requirements.
Use only specialized low-ESR capacitors intended for
switching-regulator applications for the bulk capacitors. The
bulk capacitor’s ESR determines the output ripple voltage
and the initial voltage drop following a high slew-rate
transient’s edge. An aluminum electrolytic capacitor’s ESR
value is related to the case size with lower ESR available in
larger case sizes. However, the equivalent series inductance
(ESL) of these capacitors increases with case size and can
reduce the usefulness of the capacitor to high slew-rate
transient loading. Unfortunately, ESL is not a specified
parameter. Work with your capacitor supplier and measure
the capacitor’s impedance with frequency to select a suitable
component. In most cases, multiple electrolytic capacitors of
small case size perform better than a single large case
capacitor.
Linear Output Capacitors
The output capacitors for the linear regulators provide
dynamic load current. The linear controllers use dominant
pole compensation integrated into the error amplifier and are
insensitive to output capacitor selection. Output capacitors
should be selected for transient load regulation.
PWM Output Inductor Selection
The PWM converter requires an output inductor. The output
inductor is selected to meet the output voltage ripple
requirements and sets the converter’s response time to a
load transient. The inductor value determines the converter’s
ripple current and the ripple voltage is a function of the ripple
current. The ripple voltage and current are approximated by
the following equations:
Increasing the value of inductance reduces the ripple current
and voltage. However, the large inductance values increase
the converter’s response time to a load transient.
One of the parameters limiting the converter’s response to a
load transient is the time required to change the inductor
current. Given a sufficiently fast control loop design, the
ISL6521 will provide either 0% or 100% duty cycle in
response to a load transient. The response time is the time
interval required to slew the inductor current from an initial
current value to the post-transient current level. During this
interval the difference between the inductor current and the
transient current level must be supplied by the output
capacitor(s). Minimizing the response time can minimize the
output capacitance required.
The response time to a transient is different for the
application of load and the removal of load. The following
equations give the approximate response time interval for
application and removal of a transient load:
where: I
TRAN
is the transient load current step, t
RISE
is the
response time to the application of load, and t
FALL
is the
response time to the removal of load. Be sure to check both
of these equations at the minimum and maximum output
levels for the worst case response time.
Input Capacitor Selection
The important parameters for the bulk input capacitors are
the voltage rating and the RMS current rating. For reliable
operation, select bulk input capacitors with voltage and
current ratings above the maximum input voltage and largest
RMS current required by the circuit. The capacitor voltage
rating should be at least 1.25 times greater than the
maximum input voltage and a voltage rating of 1.5 times is a
conservative guideline. The RMS current rating requirement
for the input capacitor of a buck regulator is approximately
1/2 of the summation of the DC load current.
Use a mix of input bypass capacitors to control the voltage
overshoot across the MOSFETs. Use ceramic capacitance
for the high frequency decoupling and bulk capacitors to
supply the RMS current. Small ceramic capacitors can be
placed very close to the upper MOSFET to suppress the
voltage induced in the parasitic circuit impedances.
For a through-hole design, several electrolytic capacitors
may be needed. For surface mount designs, solid tantalum
capacitors can be used, but caution must be exercised with
regard to the capacitor surge current rating. These
capacitors must be capable of handling the surge-current at
power-up.
I
V
IN
V
OUT
F
S
L
--------------------------------
V
OUT
V
IN
----------------
=
V
OUT
I ESR=
t
RISE
L
O
I
TRAN
V
IN
V
OUT
--------------------------------
=
t
FALL
L
O
I
TRAN
V
OUT
-------------------------------
=
ISL6521
11
Transistors Selection/Considerations
The ISL6521 can employ up to 5 external transistors. Two
N-channel MOSFETs are used in the synchronous-rectified
buck topology of PWM converter. The linear controllers can
each drive an NPN bipolar transistor as a pass element. All
these transistors should be selected based upon r
DS(ON)
,
current gain, saturation voltages, gate/base supply
requirements, and thermal management considerations.
PWM MOSFET Selection and Considerations
In high-current PWM applications, the MOSFET power
dissipation, package selection and heatsink are the
dominant design factors. The power dissipation includes two
loss components; conduction loss and switching loss. These
losses are distributed between the upper and lower
MOSFETs according to duty factor (see the equations
below). The conduction losses are the main component of
power dissipation for the lower MOSFETs. Only the upper
MOSFET has significant switching losses, since the lower
device turns on and off into near zero voltage.
The equations below assume linear voltage-current
transitions and do not model power loss due to the reverse-
recovery of the lower MOSFET’s body diode. The gate-
charge losses are dissipated by the ISL6521 and don't heat
the MOSFETs. However, large gate-charge increases the
switching time, t
SW
which increases the upper MOSFET
switching losses. Ensure that both MOSFETs are within their
maximum junction temperature at high ambient temperature
by calculating the temperature rise according to package
thermal-resistance specifications. A separate heatsink may
be necessary depending upon MOSFET power, package
type, ambient temperature and air flow.
Given the reduced available gate bias voltage (5V) logic-
level or sub-logic-level transistors have to be used for both
N-MOSFETs. Caution should be exercised with devices
exhibiting very low V
GS(ON)
characteristics, as the low gate
threshold could be conducive to some shoot-through (due to
the Miller effect), in spite of the counteracting circuitry
present aboard the ISL6521.
Rectifier CR1 is a clamp that catches the negative inductor
swing during the dead time between the turn off of the lower
MOSFET and the turn on of the upper MOSFET. The diode
must be a Schottky type to prevent the lossy parasitic
MOSFET body diode from conducting. It is acceptable to
omit the diode and let the body diode of the lower MOSFET
clamp the negative inductor swing, providing the body diode
is fast enough to avoid excessive negative voltage swings at
the PHASE pin. The diode's rated reverse breakdown
voltage must be greater than the maximum input voltage.
Linear Controller Transistor Selection
The main criteria for selection of transistors for the linear
regulators is package selection for efficient removal of heat.
The power dissipated in a linear regulator is:
Select a package and heatsink that maintains the junction
temperature below the rating with a the maximum expected
ambient temperature.
If bipolar NPN transistors have to be used with the linear
controllers, insure the current gain at the given operating
V
CE
is sufficiently large to provide the desired maximum
output load current when the base is fed with the minimum
driver output current.
P
UPPER
I
O
2
r
DS ON
V
OUT
V
IN
------------------------------------------------------------
I
O
V
IN
t
SW
F
S
2
----------------------------------------------------
+=
P
LOWER
I
O
2
r
DS ON
V
IN
V
OUT

V
IN
---------------------------------------------------------------------------------
=
FIGURE 8. MOSFET GATE BIAS
+5V
PGND
ISL6521
GND
LGATE
UGATE
PHASE
BOOT
+5V OR LESS
NOTE:
NOTE:
V
GS
V
CC
Q1
Q2
+
-
V
GS
V
CC
-0.5V
CR1
VCC
C
BOOT
VCC
+
P
LINEAR
I
O
V
IN
V
OUT
=
ISL6521
12
ISL6521 DC-DC Converter Application Circuit
Figure 9 shows a power management application circuit for
powering an embedded processor. The circuit provides the
processor core voltage (V
CORE
), the I/O voltage (V
I/O
), the
clock voltage (V
CLOCK
), and memory voltage (V
MEMORY
)
from a single +5V supply. A component selection table
provides the recommended component values at various
load current steps.
Intersil’s portfolio of multiple output controllers continues to
expand with new selections to better fit our customer’s
needs. Refer to our website for updated information:
www.intersil.com
FIGURE 9. POWER SUPPLY APPLICATION CIRCUIT FOR AN EMBEDDED PROCESSOR
GND
VCC
V
CORE
PGND
LGATE
UGATE
OCSET
PHASE
Q1
Q2
FB
COMP
1.5V
DRIVE2
Q3
FB2
DRIVE3
FB3
FB4
3.3V
C9
C8
C1
C4
L
OUT
ISL6521
V
I/O
V
CLOCK
2.5V
+5V
DRIVE4
C3
BOOT
R1
R6
R8
R3
R7
R9
+
+
+
R2
C5
C6
R5
C7
D1
C2
10F
1F
0.1F
2.26k
2.0k
5.9k
18.2k
5.9k
12.7k
C10
C11
10F
C12
10F
100F
0.47F
MA732
LINEAR
REGULATOR
LINEAR
REGULATOR
LINEAR
REGULATOR
R12
C14
SWITCHING
REGULATOR
C
14
Q4
V
MEMORY
+
+5V
R11
R10
+
C
13
Component Selection Table
I
CC_INT
L
OUT
Q1 Q2 Q3 C1 C4
5A 7.5H
Pulse P1172.103
IRF7910 IRF7910 FZT649
(1A or less)
1 x 1000F
10MBZ1000M 10x12.5
1 x 1200F
6.3MBZ1200M 8x16
10A 4.8H
Sumida CDEP134
IRF7460 IRF7476 2SD1802
(3A or less)
2 x 1000F
10MBZ1000M 10x12.5
2 x 1800F
6.3MBZ1800M 10x16
15A 1.6H
Sumida CDEP134
IRF7821 IRF7832 2SD1802
(3A or less)
2 x 1800F
10MBZ1800M 10x20
2 x 3300F
6.3MBZ3300M 10x23
20A 0.5H
Pulse PG0006.601
2 x
IRF7821
2 x
IRF7832
2SD1802
(3A or less)
3 x 1500F
10MBZ1500M 10x16
3 x 3300F
6.3MBZ3300M10x23
ISL6521

ISL6521CBZA-T

Mfr. #:
Manufacturer:
Renesas / Intersil
Description:
Switching Controllers W/ANNEAL 4 IN 1 PWM/ LINEAR CNTRLR 5V
Lifecycle:
New from this manufacturer.
Delivery:
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