MAX1761
Small, Dual, High-Efficiency
Buck Controller for Notebooks
______________________________________________________________________________________ 19
where I
LIMIT(MAX)
is the maximum valley current
allowed by the current-limit circuit, including threshold
tolerance and on-resistance variation. This means that
the MOSFETs must be very well heatsinked. If short-cir-
cuit protection without overload protection is enough, a
normal I
LOAD
value can be used for calculating compo-
nent stresses.
Choose a Schottky diode (D1, Figure 2) having a for-
ward voltage low enough to prevent the Q2 MOSFET
body diode from turning on during the dead time. As a
general rule, a diode having a DC current rating equal
to 1/3 of the load current is sufficient. This diode is
optional and can be removed if efficiency isnt critical.
Applications Issues
Dropout Performance
The output voltage adjust range for continuous-conduc-
tion operation is restricted by the nonadjustable 500ns
(max) minimum off-time one-shot. For best dropout per-
formance, use the side with the lower switching fre-
quency, FB2 (250kHz). When working with low input
voltages, the duty-factor limit must be calculated using
worst-case values for on- and off-times. Manufacturing
DH2
DH1
S
G
S
D
D
D
DG
DL1
V+
DG
DS
DS
DS
P-CHANNEL
P-CHANNEL
LX1
LX2
N-CHANNEL
1
1
DL2DG
DS
DS
DS
N-CHANNEL
1
Figure 9. Two Single N-Channel MOSFETs and a Dual P-Channel
MOSFET Design
DH1
S
S
S
D
D
D
DG
LX1
DL1
V+
DG
DS
DS
DS
DH2
S
S
S
D
D
D
DG
LX2
DL2
V+
DG
DS
DS
DS
P-CHANNEL N-CHANNEL P-CHANNEL N-CHANNEL
1
1
1
1
Figure 10. Two Single N-Channel MOSFETs and Two Single P-Channel MOSFETs Design
P-CHANNEL
DH1
V+
LX1
SD
GD
SD
GD
P-CHANNEL
DH2
1
LX2
N-CHANNEL
DL1
DL2
DG
DS
DG
DS
N-CHANNEL
1
Figure 8. Dual N- and P-Channel MOSFET Design
MAX1761
Small, Dual, High-Efficiency
Buck Controller for Notebooks
20 ______________________________________________________________________________________
tolerances and internal propagation delays introduce
an error to the t
ON
K-factor. Also, keep in mind that
transient response performance of buck regulators
operated close to dropout is poor, and bulk output
capacitance must often be added (see the V
SAG
equa-
tion in Design Procedure).
Dropout design example: V
IN
= 6.5V (min), V
OUT
=
5V, f = 350kHz, 250kHz. The required duty is (V
OUT
+
V
SW
) / (V+ - V
SW
) = (5V + 0.1V) / (6.5V - 0.1V) = 79.7%.
The worst-case on-time for f = 350kHz is (V
OUT
+ 0.1V)
/ V+
K = 5.1V / 6.5V
2.857µs-V
90% = 2.017µs.
The IC duty-factor limitation is:
Thus, operation at 350kHz meets the required duty
cycle. A similar analysis with f = 250kHz (K = 4µs-V)
shows that at f = 250kHz, the maximum duty cycle is
85.0%, also meeting the required duty cycle.,
Remember to include inductor resistance and MOSFET
on-state voltage drops (V
SW
) when doing worst-case
dropout duty-factor calculations.
Fixed Output Voltages
The MAX1761s dual-mode operation allows the selec-
tion of common voltages without requiring external
components (Figure 11). Connect FB1 to GND for a
fixed +2.5V output at OUT1; otherwise, connect FB1 to
a resistive voltage-divider for an adjustable output.
Connect FB2 to GND for a +1.8V output; otherwise,
connect FB2 to a resistive voltage-divider for an
adjustable output.
Adjusting VOUT
The output voltage can be adjusted with a resistive volt-
age-divider if desired (Figure 12). The equation for
adjusting the output voltage is:
where V
FB
is 1.0V, and R2 is about 10k.
Low Input Voltage Operation (V+ = +5V)
The MAX1761 can be used in applications using a 5V
±10% input supply by overdriving VL with the input
supply voltage, V+. This not only enables operation of
the MAX1761 down to V+ = 4.5V but has the added
benefit of increasing overall efficiency. Overdriving the
VL regulator will increase the drive on the low-side
MOSFETs, thereby lowering their R
DS(ON)
and reduc-
ing power consumption. Note that VL should not be
higher than 5.5V if connected to VL. Also note, V+
should not be brought below 5V unless VL is connect-
ed directly to V+.
PC Board Layout Guidelines
Careful PC board layout is critical to achieving low
switching losses and clean, stable operation. This is
especially true for dual converters, where one channel
can affect the other. The switching power stages
require particular attention (Figure 13). Refer to the
MAX1761 EV kit data sheet for a specific layout exam-
ple. If possible, mount all of the power components on
the top side of the board with their ground terminals
flush against one another. Follow these guidelines for
good PC board layout:
Isolate the top-side power components from the
sensitive analog components on the bottom side
with a ground shield. Use a separate PGND plane
under the OUT1 and OUT2 sides (called PGND1
and PGND2). Avoid the introduction of AC currents
into the PGND1 and PGND2 ground planes. Run
the power plane ground currents on the top side
only, if possible.
Use a star ground connection on the power plane
to minimize the crosstalk between OUT1 and OUT2.
Keep the high-current paths short, especially at the
ground terminals. This practice is essential for sta-
ble, jitter-free operation.
Connect AGND and PGND together close to the IC.
Do not connect them together anywhere else.
Carefully follow the grounding instructions under
Step 4 of the Layout Procedure.
Keep the power traces and load connections short.
This practice is essential for high efficiency. Using
thick copper PC boards (2oz vs. 1oz) can enhance
full-load efficiency by 1% or more. Correctly routing
PC board traces is a difficult task that must be
approached in terms of fractions of centimeters,
where a single m of excess trace resistance caus-
es a measurable efficiency penalty.
CS_ and PGND connections to the synchronous
rectifiers for current limiting must be made using
Kelvin sensed connections to guarantee the cur-
rent-limit accuracy. With SO-8 MOSFETs, this is
best done by routing power to the MOSFETs from
outside, using the top copper layer, while connect-
ing PGND and CS_ inside (underneath) the SO-8
package.
VV
R
R
OUT FB
1
2
+
1
Duty
t
t+t
ON(MAX)
ON(MAX) OFF(MIN)
==
+
=
2 017
2 017 500
80 1
.
.
.%
µ
µ
s
sns
MAX1761
Small, Dual, High-Efficiency
Buck Controller for Notebooks
______________________________________________________________________________________ 21
When trade-offs in trace lengths must be made, its
preferable to allow the inductor charging path to be
made longer than the discharge path. For example,
its better to allow some extra distance between the
input capacitors and the high-side MOSFET than to
allow distance between the inductor and the low-
side MOSFET or between the inductor and the out-
put filter capacitor.
Ensure that the OUT connection to C
OUT
is short
and direct. However, in some cases it may be
desirable to deliberately introduce some trace
length between the OUT inductor node and the out-
put filter capacitor (see Stability Considerations).
Route high-speed switching nodes (CS_, DH_, and
DL_) away from sensitive analog areas (REF, FB_).
Use a PGND as an EMI shield to keep radiated
switching noise away from the IC, feedback
dividers, and analog bypass capacitors.
Avoid coupling switching noise into control input
connections (ON1, ON2, etc.). These pins should
be referenced to a quiet analog ground plane.
Layout Procedure
1) Place the power components first, with ground ter-
minals adjacent (Q2 source, CI
N_
, C
OUT_
). If possi-
ble, make all these connections on the top layer
with wide, copper-filled areas.
2) Mount the controller IC adjacent to the synchronous
rectifier MOSFETs, preferably on the back side in
order to keep CS_, PGND_, and the DL_ gate-drive
line short and wide. The DL_ gate trace must be
short and wide, measuring 10 to 20 squares (50mils
to 100mils wide if the MOSFET is 1 inch from the
controller IC).
3) Place the VL capacitor near the IC controller.
4) Make the DC-DC controller ground connections as
follows: near the IC, create a small analog ground
plane. Use this plane for the ground connection for
the REF and VL bypass capacitor, and FB_
dividers. Create another small ground island for
PGND, and use it for the V+ bypass capacitor,
placed very close to the IC. Connect the AGND and
the PGND together under the IC (this is the only
connection between AGND and PGND).
5) On the boards top side (power planes), make a
star ground to minimize crosstalk between the two
sides. The top-side star ground is a star connection
of the input capacitors, side 1 low-side MOSFET,
and side 2 low-side MOSFET. Keep the resistance
low between the star ground and the sources of the
low-side MOSFETs for accurate current limit.
Connect the top-side star ground (used for MOS-
FET, input, and output capacitors) to the small
PGND island with a short, wide connection (prefer-
ably just a via). If multiple layers are available (high-
ly recommended), create PGND1 and PGND2
islands on the layer just below the top-side layer
(refer to the MAX1761 EV kit for an example) to act
as an EMI shield. Connect each of these individual-
ly to the star ground via, which connects the top
side to the PGND plane. Add one more solid
ground plane under the IC to act as an additional
shield, and also connect that to the star ground via.
6) Connect the output power planes directly to the out-
put filter capacitor positive and negative terminals
with multiple vias.
DL
CS
OUT
GND
DH
1/2
FB
V+
V
OUT
R1
R2
MAX1761
Figure 12. Setting V
OUT
with a Resistive Voltage-Divider
MAX1761
TO ERROR
AMP1
TO ERROR
AMP2
OUT2
FB2
0.1V
0.1V
FB1
FIXED
1.8V
FIXED
2.5V
OUT1
Figure 11. Feedback MUX

MAX1761EEE-T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers
Lifecycle:
New from this manufacturer.
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