MAX8722A
In DPWM operation, COMP controls the rise and fall time
of the lamp-current envelope. At the beginning of the
DPWM on-cycle, V
COMP
rises linearly, gradually increas-
ing t
ON
, which provides soft-start. At the end of the
DPWM on-cycle, the COMP capacitor discharges linear-
ly, gradually decreasing t
ON
and providing soft-stop.
DPWM Frequency Setting
There are three ways to set the DPWM frequency.
1) The DPWM frequency can be set with an external
resistor. Connect SYNC to GND and connect a
resistor between FREQ and GND. The DPWM fre-
quency is given by the following equation:
The adjustable range of the DPWM frequency is
between 100Hz and 350Hz (R
FREQ
is between
353kΩ and 101kΩ). CNTL controls the DPWM duty
cycle.
2) The DPWM frequency can be clocked by an exter-
nal high-frequency signal. Connect FREQ to V
CC
and connect SYNC to the external high-frequency
signal. The DPWM frequency is 1/128 of the fre-
quency of the external signal:
where f
EXT
is the frequency of the external signal.
The frequency range of the external signal should
be between 13kHz and 45kHz, resulting in a DPWM
frequency range between 100Hz and 350Hz. CNTL
controls the DPWM duty cycle.
3) The DPWM frequency can be synchronized to an
external low-frequency signal. To enable this mode,
connect SYNC to V
CC
, connect FREQ to GND
through a 100kΩ resistor, and connect DPWM to
the external low-frequency signal. The DPWM fre-
quency and duty cycle are equal to those of the
external signal.
The frequency range of the external signal is between
100Hz and 350Hz. In this mode, the brightness control
input CNTL is disabled, and the brightness is propor-
tional to the duty cycle of the external signal.
Table 3 summarizes the three ways of setting the
DPWM frequency.
UVLO
The MAX8722A includes an undervoltage-lockout
(UVLO) circuit. The UVLO circuit monitors the V
CC
volt-
age. When V
CC
is below 4.2V (typ), the MAX8722A
disables both high-side and low-side MOSFET drivers
and resets the fault latch.
Low-Power Shutdown
When the MAX8722A is placed in shutdown, all func-
tions of the IC are turned off except for the 5.4V linear
regulator. In shutdown, the linear-regulator output volt-
age drops to about 4.5V and the supply current is 6µA
(typ). While in shutdown, the fault latch is reset. The
device can be placed into shutdown by pulling SHDN
to its logic-low level.
Lamp-Out Protection
For safety, the MAX8722A monitors the lamp-current
feedback (IFB) to detect faulty or open CCFL tubes and
secondary short circuits in the lamp and IFB sense
resistor. As described in the Lamp-Current Regulation
section, the voltage on IFB is internally full-wave recti-
fied. If the rectified IFB voltage is below 600mV, the
MAX8722A charges the TFLT capacitor with 1µA. The
f
f
DPWM
EXT
=
128
fHzkR
DPWM FREQ
/ 209 169 Ω
Low-Cost CCFL Backlight Controller
16 ______________________________________________________________________________________
FREQ SYNC DPWM
DIGITAL PWM
FREQUENCY/DUTY CYCLE
Connect FREQ to GND
through an external resistor.
Connect SYNC to GND.
DPWM is used as the DPWM
signal output.
The resistor value sets the frequency.
CNTL controls the duty cycle.
Connect FREQ to V
CC
.
Connect SYNC to an
external high-frequency
signal.
DPWM is used as the DPWM
signal output.
The frequency is 1/128 of the
frequency of the external signal. CNTL
controls the duty cycle.
Connect FREQ to GND
through a 100kΩ resistor.
Connect SYNC to V
CC
.
Connect DPWM to an external
low-frequency signal.
The frequency and duty cycle are
equal to those of the external signal.
Table 3. DPWM Frequency Setting
MAX8722A latches off if the voltage on TFLT exceeds
4V. Unlike the normal shutdown mode, the linear-regu-
lator output (V
CC
) remains at 5.4V. Toggling SHDN or
cycling the input power reactivates the device.
During the delay period, the current control loop tries to
maintain lamp-current regulation by increasing the
high-side MOSFET on-time. Because the open-circuit
lamp impedance is very high, the transformer sec-
ondary voltage rises as a result of the high Q-factor of
the resonant tank. Once the secondary voltage
exceeds the overvoltage threshold, the MAX8722A
turns on a 1200µA current source that discharges the
COMP capacitor. The on-time of the high-side MOSFET
is reduced, lowering the secondary voltage, as the
COMP voltage decreases. Therefore, the peak voltage
of the transformer secondary winding never exceeds
the limit set by a capacitive voltage-divider during the
lamp-out delay period.
Primary Overcurrent Protection (ILIM)
The MAX8722A senses transformer primary current in
each switching cycle. When the regulator turns on the
low-side MOSFET, a comparator monitors the voltage
drop from LX_ to GND. If the voltage exceeds the cur-
rent-limit threshold, the regulator turns off the high-side
switch at the opposite side of the primary to prevent
further increasing the transformer primary current.
The current-limit threshold can be adjusted using the
ILIM input. Connect a resistive voltage-divider between
V
CC
and GND with the midpoint connected to ILIM. The
current-limit threshold measured between LX_ and
GND is 1/5 of the voltage at ILIM. The ILIM adjustment
range is 0 to 3V. Connect ILIM to V
CC
to select the
default current-limit threshold of 0.2V.
Secondary Current Limit (ISEC)
The secondary current limit provides fail-safe current
limiting in case a failure, such as a short circuit or leak-
age from the lamp high-voltage terminal to ground, pre-
vents the current control loop from functioning properly.
ISEC monitors the voltage across a sense resistor
placed between the transformer’s low-voltage sec-
ondary terminal and ground. The ISEC voltage is inter-
nally half-wave rectified and continuously compared to
the ISEC regulation threshold (1.25V typ). Any time the
ISEC voltage exceeds the threshold, a controlled cur-
rent is drawn from COMP to reduce the on-time of the
bridge’s high-side switches. At the same time, the
MAX8722A charges the TFLT capacitor with a 116µA
current source. The MAX8722A latches off when the
voltage on TFLT exceeds 4V. Unlike the normal shut-
down mode, the linear-regulator output (V
CC
) remains at
5.4V. Toggling SHDN or cycling the input power reacti-
vates the device.
Linear-Regulator Output (V
CC
)
The internal linear regulator steps down the DC input
voltage to 5.4V (typ). The linear regulator supplies
power to the internal control circuitry of the MAX8722A
and is also used to power the MOSFET drivers by con-
necting V
CC
to V
DD
. The V
CC
voltage drops to 4.5V in
shutdown.
Applications Information
MOSFETs
The MAX8722A requires four external n-channel power
MOSFETs NL1, NL2, NH1, and NH2 to form a full-
bridge inverter circuit to drive the transformer primary.
The regulator senses the on-state drain-to-source volt-
age of the two low-side MOSFETs NL1 and NL2 to
detect the transformer primary current, so the R
DS(ON)
of NL1 and NL2 should be matched. For instance, if
dual MOSFETs are used to form the full bridge, NL1
and NL2 should be in one package. Since the
MAX8722A uses the low-side MOSFET R
DS(ON)
for pri-
mary overcurrent protection, the lower the MOSFET
R
DS(ON)
, the higher the current limit. Therefore, the
user should select a dual, logic-level n-channel
MOSFET with low R
DS(ON)
to minimize conduction loss,
and keep the primary current limit at a reasonable level.
The regulator uses zero-voltage switching (ZVS) to soft-
ly turn on each of the four switches in the full bridge.
ZVS occurs when the external power MOSFETs are
turned on when their respective drain-to-source volt-
ages are near zero (see the Resonant Operation sec-
tion). ZVS effectively eliminates the instantaneous
turn-on loss of MOSFETs caused by C
OSS
(drain-to-
source capacitance) and parasitic capacitance dis-
charge, and improves efficiency and reduces
switching-related EMI.
Setting the Lamp Current
The MAX8722A senses the lamp current flowing
through resistor R1 (Figure 1) connected between the
low-voltage terminal of the lamp and ground. The volt-
age across R1 is fed to IFB and is internally full-wave
rectified. The MAX8722A controls the desired lamp cur-
rent by regulating the average of the rectified IFB volt-
age. To set the RMS lamp current, determine R1 as
follows:
R
mV
I
LAMP RMS
1
790
22
()
=
×
×
π
MAX8722A
Low-Cost CCFL Backlight Controller
______________________________________________________________________________________ 17
MAX8722A
where I
LAMP(RMS)
is the desired RMS lamp current and
790mV is the typical value of the IFB regulation point
specified in the Electrical Characteristics table. To set
the RMS lamp current to 6mA, the value of R1 should
be 148Ω. The closest standard 1% resistors are 147Ω
and 150Ω. The precise shape of the lamp-current
waveform, which is dependent on lamp parasitics, influ-
ences the actual RMS lamp current. Use a true RMS
current meter connected between the R1/IFB junction
and the low-voltage side of the lamp to make final
adjustments to R1.
Setting the Secondary Voltage Limit
The MAX8722A limits the transformer secondary voltage
during startup and lamp-out faults. The secondary volt-
age is sensed through the capacitive voltage-divider
formed by C3 and C4 (Figure 1). The voltage on VFB is
proportional to the CCFL voltage. The selection of
the parallel resonant capacitor C3 is described in
the Transformer Design and Resonant Component
Selection section. C3 is usually between 10pF and 22pF.
After the value of C3 is determined, select C4 using the
following equation to set the desired maximum RMS sec-
ondary voltage V
LAMP(RMS)
_
MAX
:
where 2.34V is the typical value of the VFB peak voltage
when the lamp is open. To set the maximum RMS sec-
ondary voltage to 1600V using 18pF for C3, use approxi-
mately 15nF for C4.
Setting the Secondary Current Limit
The MAX8722A limits the secondary current even if the
IFB sense resistor (R1) is shorted or transformer sec-
ondary current finds its way to ground without passing
through R1. ISEC monitors the voltage across the
sense resistor R3, connected between the low-voltage
terminal of the transformer secondary winding and
ground. Determine the value of R3 using the following
equation:
where I
SEC(RMS)
_
MAX
is the desired maximum RMS
transformer secondary current during fault conditions,
and 1.241V is the typical value of the ISEC peak volt-
age when the secondary is shorted. To set the maxi-
mum RMS secondary current in the circuit of Figure 1
to 22mA, use approximately 40.2Ω for R3.
Transformer Design and Resonant
Component Selection
The transformer is the most important component of the
resonant tank circuit. The first step in designing the
transformer is to determine the turns ratio (N). The ratio
must be high enough to support the CCFL operating
voltage at the minimum supply voltage. N can be cal-
culated as follows:
where V
LAMP(RMS)
is the maximum RMS lamp voltage
in normal operation, and V
IN(MIN)
is the minimum DC
input voltage. If the maximum RMS lamp voltage in nor-
mal operation is 650V and the minimum DC input volt-
age is 8V, the turns ratio should be greater than 90. The
turns ratio of the transformer used in the circuit of
Figure 1 is 93.
The next step in the design procedure is to determine
the desired operating frequency range. The MAX8722A
is synchronized to the natural resonant frequency of the
resonant tank. The resonant frequency changes with
operating conditions, such as the input voltage, lamp
impedance, etc.; therefore, the switching frequency
varies over a certain range. To ensure reliable opera-
tion, the resonant frequency range must be within the
operating frequency range specified by the CCFL
transformer manufacturer. As discussed in the
Resonant Operation section, the resonant frequency
range is determined by the transformer secondary leak-
age inductance L, the primary series DC blocking
capacitor C2, and the secondary parallel resonant
capacitor C3. Since it is difficult to control the trans-
former leakage inductance, the resonant tank design
should be based on the existing secondary leakage
inductance of the selected CCFL transformer. Leakage-
inductance values can have large tolerance and signifi-
cant variations among different batches, so it is best to
work directly with transformer vendors on leakage-
inductance requirements. The MAX8722A works best
when the secondary leakage inductance is between
250mH and 350mH. The series capacitor C2 sets the
minimum operating frequency, which is approximately
two times the series resonant peak frequency. Choose:
N
V
V
LAMP RMS
IN MIN
.
()
()
×09
R
V
I
SEC RMS MAX
3
1 241
2
.
()_
=
×
C
V
V
C
LAMP RMS MAX
4
2
234
3
.
()_
=
×
×
Low-Cost CCFL Backlight Controller
18 ______________________________________________________________________________________

MAX8722AEEG+T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Display Drivers & Controllers CCFL Backlight Controller
Lifecycle:
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