ADP3162JR-REEL

REV. A
ADP3162
–7–
protecting the microprocessor from destruction. The crowbar
comparator releases when the output drops below the specified
reset threshold, and the controller returns to normal operation if
the cause of the overvoltage failure does not persist.
Output Disable
The ADP3162 includes an output disable function that turns off
the control loop to bring the output voltage to 0 V. Because an
extra pin is not available, the disable feature is accomplished by
pulling the COMP pin to ground. When the COMP pin drops
below 0.64 V, the oscillator stops and both PWM signals are
driven low. This function does not place the part in a low quiescent
current shutdown state, and the reference voltage is still available.
The COMP pin should be pulled down with an open collector
or open drain type of output capable of sinking at least 2 mA.
APPLICATION INFORMATION
A VRM 8.5-Compliant Design Example
The design parameters for a typical high-performance Intel
Tualatin CPU application designed to meet Intel’s VRM 8.5
specification are as follows:
Input voltage (V
IN
) = 5 V
VID setting voltage (V
OUT
) = 1.8 V
Nominal output voltage at no load (V
ONL
) = 1.845 V
Nominal output voltage at full load (V
OFL
) = 1.755 V
Static output voltage drop based on a 3.2 m load line
(R
OUT
) from no load to full load (V
) = (V
ONL
) – (V
OFL
) =
1.845 V – 1.755 V = 90 mV
Maximum output current (I
O
) = 28 A
C
T
Selection—Choosing the Clock Frequency
The ADP3162 uses a fixed-frequency control architecture that is
set by an external timing capacitor, C
T
. The value of C
T
for a given
clock frequency can be selected using the graph in TPC 1.
The clock frequency determines the switching frequency, which
relates directly to switching losses and the sizes of the inductors
and input and output capacitors. A clock frequency of 400 kHz
sets the switching frequency of each phase, f
SW
, to 200 kHz,
which represents a practical trade-off between the switching
losses and the sizes of the output filter components. From TPC
1, for 400 kHz the required timing capacitor value is 150 pF. For
good frequency stability and initial accuracy, it is recommended to
use a capacitor with low temperature coefficient and tight toler-
ance, e.g., an MLC capacitor with NPO dielectric and with 5%
or less tolerance.
Inductance Selection
The choice of inductance determines the ripple current in the
inductor. Less inductance leads to more ripple current, which
increases the output ripple voltage and the conduction losses in
the MOSFETs, but allows using smaller-size inductors and, for
a specified peak-to-peak transient deviation, output capacitors
with less total capacitance. Conversely, a higher inductance
means lower ripple current and reduced conduction losses, but
requires larger-size inductors and more output capacitance for
the same peak-to-peak transient deviation. In a two-phase con-
verter a practical value for the peak-to-peak inductor ripple
current is under 50% of the dc current in the same inductor.
With that choice, in this design example, under 50% ripple
current per inductor yields a total peak-to-peak output ripple cur-
rent of about 20% of the total dc output current. The following
equation shows the relationship between the inductance, oscilla-
tor frequency, peak-to-peak ripple current in an inductor, and
input and output voltages:
L
VV V
Vf I
IN OUT OUT
IN SW L RIPPLE
=
×
××
(– )
()
(1)
For 7 A peak-to-peak ripple current, which is 50% of the 14 A
full-load dc current in an inductor, Equation 1 yields an induc-
tance of:
L
VV V
VkHzA
nH=
×
××
=
(–.).
(/)
518 18
5400 27
823
A 1 µH inductor can be used, which gives a calculated ripple
current of 5.8 A at no load. The inductor should not saturate at
the peak current of 20 A and should be able to handle the sum
of the power dissipation caused by the average current of 15 A
in the winding and the core loss.
The output ripple current is smaller than the inductor ripple
current due to the two phases partially canceling. This can be
calculated as follows:
I
VV V
VLf
I
VV V
V H kHz
A
O
OUT IN OUT
IN SW
O
=
××
××
=
××
×µ ×
=
(– )
.(.)
(/)
.
2
18 5 2 18
5 1 400 2
25
(2)
Designing an Inductor
Once the inductance is known, the next step is either to design an
inductor or find a standard inductor that comes as close as possible
to meeting the overall design goals. The first decision in design-
ing the inductor is to choose the core material. There are several
possibilities for providing low core loss at high frequencies. Two
examples are the powder cores (e.g., Kool-Mµ
®
from Magnetics)
and the gapped soft ferrite cores (e.g., 3F3 or 3F4 from Philips).
Low frequency powdered iron cores should be avoided due to
their high core loss, especially when the inductor value is relatively
low and the ripple current is high.
Two main core types can be used in this application. Open
magnetic loop types, such as beads, beads on leads, and rods
and slugs, provide lower cost but do not have a focused mag-
netic field in the core. The radiated EMI from the distributed
magnetic field may create problems with noise interference in
the circuitry surrounding the inductor. Closed-loop types, such
as pot cores, PQ, U, and E cores, or toroids, cost more, but
have much better EMI/RFI performance. A good compromise
between price and performance are cores with a toroidal shape.
There are many useful references for quickly designing a power
inductor. Table II gives some examples.
Table II. Magnetics Design References
Magnetic Designer Software
Intusoft (http://www.intusoft.com)
Designing Magnetic Components for High-Frequency DC-DC
Converters
McLyman, Kg Magnetics
ISBN 1-883107-00-08
REV. A
ADP3162
–8–
Selecting a Standard Inductor
The companies listed in Table III can provide design consul-
tation and deliver power inductors optimized for high power
applications upon request.
Table III. Power Inductor Manufacturers
Coilcraft
(847) 639-6400; (800) 322-2645
http://www.coilcraft.com
Coiltronics
(561) 752-5000
http://www.coiltronics.com
Sumida Electric Company
(408) 982-9660
http://www.sumida.com
R
SENSE
The value of R
SENSE
is based on the required maximum output
current. The current comparator of the ADP3162 has a mini-
mum current limit threshold of 69 mV. Note that the 69 mV
value cannot be used for the maximum specified nominal cur-
rent, as headroom is needed for ripple current and tolerances.
The current comparator threshold sets the peak of the inductor
current yielding a maximum output current, I
O
, which equals
twice the peak inductor current value less half of the peak-to-
peak inductor ripple current. From this the maximum value of
R
SENSE
is calculated as:
R
V
I
I
mV
AA
m
SENSE
CS CL MIN
O
L RIPPLE
+
=
+
=Ω
()( )
()
.
22
69
14 2
408
(3)
In this design example, 4 m was chosen as the closest standard
value.
Once R
SENSE
has been chosen, the maximum output current can
be calculated at the point where current limit is reached, using
the maximum current sense threshold of 89 mV:
I
V
R
I
mV
m
AA
OUT CL
CS CL MAX
SENSE
L RIPPLE()
()( )
()
..
−=22
89
4
5 8 38 7
(4)
At output voltages below 375 mV, the current sense threshold is
reduced to 58 mV maximum, and the ripple current is negli-
gible. Therefore, at dead short the maximum output current is
reduced to:
I
mV
m
A
OUT SC()
=2
58
4
29
(5)
The capability of the resistor’s power rating should be checked
at maximum load current:
PI R
R SENSE RMS SENSE
SENSE
()
2
(6)
where:
I
I
n
V
V
SENSE RMS
O OUT
IN
()
2
2
×η
(7)
In this formula, n is the number of phases, and η is the con-
verter efficiency, in this case assumed to be 85%. Combining
Equations 6 and 7 yields:
P
AV
V
mmW
R
SENSE
×
×=
28
2
18
085 5
4 664
2
.
.
Output Resistance
Intel’s VRM 8.5 specification requires that the regulator
output voltage measured at the CPU pins drops when the
output current increases. The specified voltage drop corre-
sponds to a dc output resistance of:
R
VV
I
VV
A
m
OUT
ONL OFL
O
=
=
=Ω
1 845 1 755
28
32
..
.
(8)
The required dc output resistance can be achieved by terminating
the g
m
amplifier with a resistor. The value of the total termina-
tion resistance that will yield the correct dc output resistance:
R
nR
gR
m
mmho m
k
T
I SENSE
m OUT
=
×
××
=
×Ω
×Ω×
=Ω
2
25 4
22 32 2
71
..
.
(9)
where n
I
is the division ratio from the output voltage signal of
the g
m
amplifier to the PWM comparator CMP1, g
m
is the
transconductance of the gm amplifier itself, and the factor of 2
is the result of the two-phase configuration.
Output Offset
Intel’s VRM 8.5 specification requires that at no load the output
voltage of the regulator module be offset to a higher value than
the nominal voltage corresponding to the VID code. The offset
is introduced by realizing the total termination resistance of the
gm amplifier with a divider connected between the REF pin and
ground. The resistive divider introduces an offset to the output
of the gm amplifier that, when reflected back through the gain
of the gm stage, accurately positions the output voltage near its
allowed maximum at light load. Furthermore, the output of the
gm amplifier sets the current sense threshold voltage. At no
load, the current sense threshold is increased by the peak of the
ripple current in the inductor and reduced by the delay between
sensing when the current threshold has been reached and when
the high side MOSFET actually turns off. These two factors are
combined with the inherent voltage (V
GNL0
), at the output of the
gm amplifier that commands a current sense threshold of 0 mV:
VV
IRn
VV
L
tnR n
VV
Am VV
H
ns m V
GNL GNL
L RIPPLE OUT I
IN OUT
D SENSE I
GNL
=+
××
×
×× ×
=+
×Ω×
µ
×
×× × =
0
2
1
58 32 25
2
518
1
60 2 4 25 1 194
()
.. .
.
φ
(10)
The divider resistors (R
A
for the upper, and R
B
for the lower)
can now be calculated assuming that the internal resistance of
the g
m
amplifier (R
OGM
) is 200 k:
REV. A
ADP3162
–9–
R
V
VV
R
gV V
R
V
VV
k
mmho mV
k
B
REF
REF GNL
T
m ONL OUT
B
=
−×
=
−×
=Ω
()
.
.
.
.
3
3 1 194
71
22 45
19 31
(11)
Choosing the nearest 1% resistor gives R
B
= 19.1 k. Finally,
R
A
is calculated:
R
RR R k k k
k
A
T OGM B
=
−−
=
=Ω
1
111
1
1
71
1
200
1
19 1
11 98
..
.
(12)
Choosing the nearest 1% resistor gives R
A
= 12.1 k.
C
OUT
Selection
The required equivalent series resistance (ESR) and capacitance
drive the selection of the type and quantity of the output capaci-
tors. The ESR of the output filter capacitor bank must be equal
to or less than the specified output resistance (3.2 m) of the
voltage regulator. The capacitance must be large enough that
the voltage across the capacitor, which is the sum of the resistive
and capacitive voltage drops, does not moves below or above the
initial resistive step while the inductor current ramps up or
down to the value corresponding to the new load current.
One can use, for example, four SP-Type OS-CON capacitors
from Sanyo, with 820 µF capacitance, a 4 V voltage rating,
and 12 m ESR. The four capacitors have a maximum total
ESR of 3 m when connected in parallel. Another possibility is
the ZA series from Rubycon. The trade-off is size versus cost.
Eight 1000 µF capacitors would give an ESR of 3 m. These
eight capacitors take up more space than four OS-CON capaci-
tors, but are significantly less expensive.
As long as the capacitance of the output capacitor is above a
critical value and the regulating loop is compensated with
Analog Devices’ proprietary compensation technique, ADOPT,
the actual value has no influence on the peak-to-peak deviation
of the output voltage to a full step change in the load current.
The critical capacitance can be calculated as follows:
C
I
RV
L
A
mV
H
mF
OUT CRIT
O
OUT OFL
()
..
.
=
×
×
×
×
µ
=
2
28
32 1755
1
2
249
(13)
The equivalent capacitance of the four OS-CON capacitors is
4 × 820 µF = 3.28 mF, and the equivalent capacitance of the
eight ZA series Rubycon capacitors is 8 mF. With both choices,
the total capacitance is safely above the critical value.
Feedback Loop Compensation Design for ADOPT
Optimized compensation of the ADP3162 allows the best pos-
sible containment of the peak-to-peak output voltage deviation.
The output current slew rate of any practical switching power
converter is inherently limited by the inductor to a value much
less than the slew rate of the load. Therefore, any sudden change of
load current will initially flow through the output capacitors,
and assuming that the capacitance of the output capacitor is
larger than the critical value defined by Equation 14, this will
produce a peak output voltage deviation equal to the ESR of the
output capacitor times the load current change.
The optimal implementation of voltage positioning, ADOPT,
will create an output impedance of the power converter that is
entirely resistive over the widest possible frequency range—
including dc—and equal to the specified dc output resistance.
With the wide-band resistive output impedance the output
voltage will droop in proportion with the load current at any
load current slew rate; this ensures the optimal positioning and
allows the minimization of the output capacitor.
With an ideal current-mode controlled converter, where the
inductor current would respond without delay to the command
signal, the resistive output impedance could be achieved by having
a single-pole roll-off of the voltage gain of the voltage-error
amplifier. The pole frequency must coincide with the ESR zero
of the output capacitor. The ADP3162 uses constant-frequency
peak-current control, which is known to have a nonideal, frequency
dependent command-signal-to-inductor-current transfer func-
tion. The frequency dependence manifests in the form of a pair
of complex conjugate poles at one-half of the switching frequency.
A purely resistive output impedance could be achieved by can-
celing the complex conjugate with zeros at the same complex
frequencies and adding a third pole equal to the ESR zero of the
output capacitor. Such a compensating network would be quite
complicated. Fortunately, in practice it is sufficient to cancel the
pair of complex conjugate poles with a single real zero placed at
one-half of the switching frequency. Although the end result is
not a perfectly resistive output impedance, the remaining fre-
quency dependence causes only a few percentage of deviation
from the ideal resistive response. The single-pole and single-zero
compensation can be easily implemented by terminating the g
m
error amplifier with the parallel combination of a resistor (R
T
)
and a series RC network. The value of the terminating resistor
R
T
was determined previously; the capacitance and resistance of
the series RC network are calculated as follows:
C
CR
RfR
OC
OUT OUT
T OSC T
=
×
××
2
π
(14)
For the Rubycon output capacitors, the compensating capaci-
tor is:
C
mF m
k kHz k
nF
OC
=
×Ω
××
=
83
71
2
400 7 1
316
..
.
π
The closest standard value is 3.3 nF.
R
C f nF kHz
Z
OC OSC
=
××
=
××
=Ω
22
3 3 400
483
ππ.
(15)
The nearest standard 5% resistor value is 470 . Note that this
resistor is only required when C
OUT
approaches C
CRIT
(within
25% or less). In this example C
OUT
>> C
CRIT
, and R
Z
can there-
fore be omitted.
Power MOSFETs
In the standard two-phase application two pairs of N-channel
power MOSFETs must be used with the ADP3162 and ADP3412,
one pair as the main (control) switches, and the other pair as
the synchronous rectifier switches. The main selection parameters
for the power MOSFETs are V
GS(TH)
and R
DS(ON)
. The mini-
mum gate drive voltage (the supply voltage to the ADP3412)

ADP3162JR-REEL

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
IC REG CTRLR INTEL 2OUT 16SOIC
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