Stewart Connector
Modular Connectors with Circular Shells Product Specification PR041-01
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8.0 Electrical Requirements
8.1 Low Level Contact Resistance:
LLCR of the Coupler should be measured (mated with Stewart Connector plugs) in
accordance with EIA-364-23 with a test current of 100 mA and a maximum open circuit
voltage of 20 mVDC (dry circuit test). See Table 5 below:
Table 3
Low Level Contact Resistance
Contacts
Shield Interface
if applicable
Initial
(m)
Final
(m)
Initial
(m)
Final
(m)
100*
20
100
100
All values listed are maximum values.
* 100 m Initial LLCR Includes Bulk
Low Level Contact Resistance (LLCR) is measured between the two (2) mated connectors
(one plug is within the Plug Shell) and the Coupler that is within the Receptacle Shell.
Measurements are generally performed before and after environmental exposure or
mechanical conditioning. Bulk LLCR is measured between the signal contacts and shield
connections of the Plugs that are mated through the Coupler. Signal Contact Bulk resistance
consists of the sum of all interface connections between the conductors, contacts and
coupler.
FIGURE 1
Stewart Connector
Modular Connectors with Circular Shells Product Specification PR041-01
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8.1 Low Level Contact Resistance: (Cont.)
Shield Bulk resistance consists of the sum of all interface connections between the ground
interfaces of the cable shields, the Plug shields, and the Coupler shield.
Stewart’s product specification requirement is a bulk contact resistance change after
conditioning. In most cases, the maximum allowable change in bulk contact resistance after
environmental conditioning is 100 m.
LLCR measurements are conducted utilizing a four (4) wire dry circuit test method.
Implementation consists of a 100 mA DC current source with a maximum open circuit
voltage of 20 mV. Measurements are performed using low current and voltage levels to
preserve oxides and films that may form during environmental conditioning.
In practice, Jacks are typically mounted on PWB boards (although jacks can be measured
manually as well), which are design to interface with automated switching and measuring
equipment. Stewart Connector LLCR measuring system consists of a Micro-Ohmmeter and a
Hewlett Packard Data Acquisition Switch Unit. Automation software is utilized to fully control
the measurement sequence. Refer to measurement configuration in Figure 4 below.
Stewart Connector
Modular Connectors with Circular Shells Product Specification PR041-01
http://www.stewartconnector.com Page 9 of 12
8.1 Low Level Contact Resistance: (Cont.)
8.2 Temperature Rise versus Current:
The temperature rise above ambient (25C) shall not exceed 30 C at any point on the
connector when all contacts are powered in series with 1.2 Amps DC in accordance with
EIA-364-70.
8.3 Insulation Resistance:
The insulation resistance of the unmated connectors shall be measured in accordance with
EIA-364-21. See Table 6 below:
Table 4
Insulation Resistance
Test Voltage
(VDC)
Test Duration
(Minutes)
Requirement
(M)
Points of Measurement
500
1
500
Between adjacent contacts
500
1
500
Between contacts and shield
FIGURE 3

67PPC-010-K

Mfr. #:
Manufacturer:
Stewart Connector / Bel
Description:
Ethernet Cables / Networking Cables CABLE RJ45 1M PLUG CAT6 SHIELDED
Lifecycle:
New from this manufacturer.
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