7
FN9040.2
October 4, 2005
FIGURE 7. LOAD TRANSIENT RESPONSE VOUT1 (3.3V) FIGURE 8. LOAD TRANSIENT RESPONSE VOUT2 (3.3V)
FIGURE 9. PWM SOFT-START WAVEFORM
FIGURE 10. OVERCURRENT HICCUP MODE OPERATION
FIGURE 11. PWM1 EFFICIENCY vs LOAD (3.3V), VIN = 12V FIGURE 12. PWM2 EFFICIENCY vs LOAD (3.3V), VIN = 12V
Typical Performance Curves (Continued)
(Oscilloscope Plots Are Taken Using the ISL6440EVAL1B Evaluation Board, VIN = 12V, Unless Otherwise Noted)
V
OUT1
200mV/DIV
I
OUT1
1A/DIV
AC COUPLED
V
OUT2
200mV/DIV
AC COUPLED
I
OUT2
1A/DIV
VCC_5V 1V/DIV
V
OUT1
1V/DIV
V
OUT1
2V/DIV
I
L1
2A/DIV
SS1 2V/DIV
60
70
80
90
100
01
LOAD CURRENT (A)
PWM1 EFFICIENCY (%)
234
60
70
80
90
100
01
LOAD CURRENT (A)
PWM2 EFFICIENCY (%)
234
ISL6440
8
FN9040.2
October 4, 2005
Pin Descriptions
BOOT2, BOOT1 - These pins power the upper MOSFET
drivers of each PWM converter. Connect this pin to the
junction of the bootstrap capacitor and the cathode of the
bootstrap diode. The anode of the bootstrap diode is
connected to the VCC_5V pin.
UGATE2, UGATE1 - These pins provide the gate drive for
the upper MOSFETs.
PHASE2, PHASE1 - These pins are connected to the junction
of the upper MOSFETs source, output filter inductor and lower
MOSFETs drain.
LGATE2, LGATE1 - These pins provide the gate drive for
the lower MOSFETs.
PGND - This pin provides the power ground connection for
the lower gate drivers for both PWM1 and PWM2. This pin
should be connected to the sources of the lower MOSFETs
and the (-) terminals of the external input capacitors.
FB2, FB1 - These pins are connected to the feedback
resistor divider and provide the voltage feedback signals for
the respective controller. They set the output voltage of the
converter. In addition, the PGOOD circuit uses these inputs
to monitor the output voltage status.
ISEN2, ISEN1 - These pins are used to monitor the voltage
drop across the lower MOSFET for current loop feedback
and overcurrent protection.
PGOOD - This is an open drain logic output used to indicate
the status of the output voltages. This pin is pulled low when
either of the two PWM outputs is not within 10% of the
respective nominal voltage.
SGND - This is the small-signal ground, common to both
controllers, and must be routed separately from the high
current ground (PGND). All voltage levels are measured with
respect to this pin. Connect the additional SGND pins to this
pin.
VIN - Use this pin to power the device with an external
supply voltage with a range of 5.6V to 24V. For 5V ±10%
operation, connect this pin to VCC5.
VCC5 - This pin is the output of the internal +5V linear
regulator. This output supplies the bias for the IC, the low
side gate drivers, and the external boot circuitry for the high
side gate drivers. The IC may be powered directly from a
single 5V (±10%) supply at this pin. When used as a 5V
supply input, this pin must be externally connected to V
IN
.
The VCC5 pin must be always decoupled to power ground
with a recommended minimum of 4.7µF ceramic capacitor,
placed very close to the pin.
BIAS - This pin must be connected directly to VCC5.
SS1, SS2 - These pins provide a soft-start function for their
respective PWM controllers. When the chip is enabled, the
regulated 5µA pull-up current source charges the capacitor
connected from this pin to ground. The error amplifier
reference voltage ramps from 0 to 0.8V while the voltage on
the soft-start pin ramps from 0 to 0.8V.
SD1
, SD2 - These pins provide an enable/disable function
for their respective PWM output. The output is enabled when
this pin is floating or pulled HIGH, and disabled when the pin
is pulled LOW.
OCSET2, OCSET1 - A resistor from this pin to ground sets
the overcurrent threshold for the respective PWM.
Functional Description
General Description
The ISL6440 integrates control circuits for two synchronous
buck converters. The two synchronous bucks operate 180
degrees out of phase to substantially reduce the input ripple
and thus reduce the input filter requirements. The chip has
four control lines (SS1, SD1
, SS2, and SD2), which provide
independent control for each of the synchronous buck
outputs.
The PWM controllers employ a free-running frequency of
300kHz. The current mode control scheme with an input
voltage feed-forward ramp input to the modulator provides
excellent rejection of input voltage variations and provides
simplified loop compensation.
Internal 5V Linear Regulator (VCC5)
All ISL6440 functions are internally powered from an on-
chip, low dropout, +5V regulator. The maximum regulator
input voltage is 24V. Bypass the regulator’s output (VCC5)
with a 4.7µF capacitor to ground. The dropout voltage for
this LDO is typically 600mV, so when VIN is greater then
5.6V, VCC5V is +5V. The ISL6440 also employs an
undervoltage lockout circuit that disables both regulators
when VCC5 falls below 4.4V.
The internal LDO can source over 60mA to supply the IC,
power the low side gate drivers, charge the external boot
capacitor and supply small external loads. When driving
large FETs, little or no regulator current may be available for
external loads.
For example, a single large FET with 30nC total gate charge
requires 30nC x 300kHz = 9mA. Thus four total FETs would
require 36mA. With 3mA for the internal bias would leave
approximately 20mA for an external +5V supply. Also, at
higher input voltages with larger FETs, the power dissipation
across the internal 5V will increase. Excessive dissipation
across this regulator must be avoided to prevent junction
temperature rise. Larger FETs can be used with 5V ±10%
input applications. The thermal overload protection circuit
will be triggered if the VCC5 output is short circuited.
Connect VCC5 to VIN for 5V ±10% input applications.
ISL6440
9
FN9040.2
October 4, 2005
Soft-Start Operation
When soft-start is initiated, the voltage on the SS pin of the
enabled PWM channels starts to ramp gradually, due to the
5µA current sourced into the external capacitor. The output
voltage follows the soft-start voltage.
When the SS pin voltage reaches 0.8V, the output voltage of
the enabled PWM channel reaches the regulation point, and
the soft-start pin voltage continues to rise. At this point the
PGOOD and fault circuitry is enabled. This completes the
soft-start sequence. Any further rise of SS pin voltage does
not affect the output voltage. By varying the values of the
soft-start capacitors, it is possible to provide sequencing of the
main outputs at start-up. The soft-start time can be obtained
from the following equation:
The soft-start capacitors can be chosen to provide startup
tracking for the two PWM outputs. This can be achieved by
choosing the soft-start capacitors such that the soft-start
capacitor ration equals the respective PWM output voltage
ratio. For example, if I use PWM1 = 1.2V and PWM2 = 3.3V
then the soft-start capacitor ration should be, C
SS1
/C
SS1
=
1.2/3.3 = 0.364. Figure 14 shows that soft-start waveform
with C
SS1
= 0.01µF and C
SS2
= 0.027µF.
Output Voltage Programming
A resistive divider from the output to ground sets the output
voltage of either PWM channel. The center point of the
divider shall be connected to FBx pin. The output voltage
value is determined by the following equation.
where R1 is the top resistor of the feedback divider network
and R2 is the resistor connected from FB1 or FB2 to ground.
Out-of-Phase Operation
The two PWM controllers in the ISL6440 operate 180
o
out-
of-phase to reduce input ripple current. This reduces the
input capacitor ripple current requirements, reduces power
supply-induced noise, and improves EMI. This effectively
helps to lower component cost, save board space and
reduce EMI.
Dual PWMs typically operate in-phase and turn on both
upper FETs at the same time. The input capacitor must then
support the instantaneous current requirements of both
controllers simultaneously, resulting in increased ripple
voltage and current. The higher RMS ripple current lowers
the efficiency due to the power loss associated with the ESR
of the input capacitor. This typically requires more low-ESR
capacitors in parallel to minimize the input voltage ripple and
ESR-related losses, or to meet the required ripple current
rating.
With dual synchronized out-of-phase operation, the high-
side MOSFETs of the ISL6440 turn on 180
o
out-of-phase.
The instantaneous input current peaks of both regulators no
longer overlap, resulting in reduced RMS ripple current and
input voltage ripple. This reduces the required input
capacitor ripple current rating, allowing fewer or less
expensive capacitors, and reducing the shielding
requirements for EMI. The typical operating curves show the
synchronized 180 degree out-of-phase operation.
T
SOFT
0.8V
C
SS
5µA
-----------


=
FIGURE 13. SOFT-START OPERATION
VCC5
1V/DIV
SS1
1V/DIV
V
OUT1
1V/DIV
FIGURE 14. PWM1 AND PWM2 OUTPUT TRACKING DURING
STARTUP
V
OUT1
1V/DIV
V
OUT2
1V/DIV
V
OUTx
0.8V
R1 R2+
R2
----------------------


=
ISL6440

ISL6440IAZ

Mfr. #:
Manufacturer:
Renesas / Intersil
Description:
Switching Controllers DUAL PWM CONTRLR+LIN EAR CONTRLR 300KHZ
Lifecycle:
New from this manufacturer.
Delivery:
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