LTC3858
25
3858fc
APPLICATIONS INFORMATION
combined effects of increasingly lower output voltages
and higher currents required by high performance digital
systems is not doubling but quadrupling the importance
of loss terms in the switching regulator system!
4. Transition losses apply only to the topside MOSFET(s),
and become signifi cant only when operating at high
input voltages (typically 15V or greater). Transition
losses can be estimated from:
Transition Loss = (1.7) • V
IN
• 2 • I
O(MAX)
• C
RSS
• f
Other “hidden” losses such as copper trace and internal
battery resistances can account for an additional 5% to
10% effi ciency degradation in portable systems. It is
very important to include these “system” level losses
during the design phase. The internal battery and fuse
resistance losses can be minimized by making sure that
C
IN
has adequate charge storage and very low ESR at
the switching frequency. A 25W supply will typically
require a minimum of 20µF to 40µF of capacitance
having a maximum of 20m to 50m of ESR. The
LTC3858 2-phase architecture typically halves this input
capacitance requirement over competing solutions.
Other losses including Schottky conduction losses
during dead-time and inductor core losses generally
account for less than 2% total additional loss.
Checking Transient Response
The regulator loop response can be checked by looking at
the load current transient response. Switching regulators
take several cycles to respond to a step in DC (resistive)
load current. When a load step occurs, V
OUT
shifts by an
amount equal to I
LOAD
(ESR), where ESR is the effective
series resistance of C
OUT
. I
LOAD
also begins to charge or
discharge C
OUT
generating the feedback error signal that
forces the regulator to adapt to the current change and
return V
OUT
to its steady-state value. During this recovery
time V
OUT
can be monitored for excessive overshoot or
ringing, which would indicate a stability problem. OPTI-
LOOP compensation allows the transient response to be
optimized over a wide range of output capacitance and
ESR values. The availability of the I
TH
pin not only allows
optimization of control loop behavior, but it also provides
a DC coupled and AC fi ltered closed-loop response test
point. The DC step, rise time and settling at this test
point truly refl ects the closed-loop response. Assuming
a predominantly second order system, phase margin and/
or damping factor can be estimated using the percentage
of overshoot seen at this pin. The bandwidth can also
be estimated by examining the rise time at the pin. The
I
TH
external components shown in Figure 12 circuit will
provide an adequate starting point for most applications.
The I
TH
series R
C
-C
C
lter sets the dominant pole-zero
loop compensation. The values can be modifi ed slightly
(from 0.5 to 2 times their suggested values) to optimize
transient response once the fi nal PC layout is done and
the particular output capacitor type and value have been
determined. The output capacitors need to be selected
because the various types and values determine the loop
gain and phase. An output current pulse of 20% to 80%
of full-load current having a rise time of 1µs to 10µs will
produce output voltage and I
TH
pin waveforms that will
give a sense of the overall loop stability without breaking
the feedback loop.
Placing a resistive load and a power MOSFET directly
across the output capacitor and driving the gate with an
appropriate signal generator is a practical way to produce
a realistic load step condition. The initial output voltage
step resulting from the step change in output current may
not be within the bandwidth of the feedback loop, so this
signal cannot be used to determine phase margin. This
is why it is better to look at the I
TH
pin signal which is in
the feedback loop and is the fi ltered and compensated
control loop response.
The gain of the loop will be increased by increasing R
C
and the bandwidth of the loop will be increased by de-
creasing C
C
. If R
C
is increased by the same factor that C
C
is decreased, the zero frequency will be kept the same,
thereby keeping the phase shift the same in the most
critical frequency range of the feedback loop. The output
voltage settling behavior is related to the stability of the
closed-loop system and will demonstrate the actual overall
supply performance.
LTC3858
26
3858fc
APPLICATIONS INFORMATION
A second, more severe transient is caused by switching
in loads with large (>1µF) supply bypass capacitors. The
discharged bypass capacitors are effectively put in parallel
with C
OUT
, causing a rapid drop in V
OUT
. No regulator can
alter its delivery of current quickly enough to prevent this
sudden step change in output voltage if the load switch
resistance is low and it is driven quickly. If the ratio of
C
LOAD
to C
OUT
is greater than 1:50, the switch rise time
should be controlled so that the load rise time is limited
to approximately 25 • C
LOAD
. Thus a 10µF capacitor would
require a 250µs rise time, limiting the charging current
to about 200mA.
Design Example
As a design example for one channel, assume V
IN
=
12V(nominal), V
IN
= 22V (max), V
OUT
= 3.3V, I
MAX
= 5A,
V
SENSE(MAX)
= 75mV and f = 350kHz.
The inductance value is chosen fi rst based on a 30% ripple
current assumption. The highest value of ripple current
occurs at the maximum input voltage. Tie the FREQ pin
to GND, generating 350kHz operation. The minimum
inductance for 30% ripple current is:
ΔI
L
=
V
OUT
f
()
L
()
1–
V
OUT
V
IN
A 4.7µH inductor will produce 29% ripple current. The
peak inductor current will be the maximum DC value plus
one half the ripple current, or 5.73A. Increasing the ripple
current will also help ensure that the minimum on-time
of 95ns is not violated. The minimum on-time occurs at
maximum V
IN
:
t
ON(MIN)
=
V
OUT
V
IN
f
()
=
3.3V
22V 350kHz
()
= 429ns
The equivalent R
SENSE
resistor value can be calculated by
using the minimum value for the maximum current sense
threshold (64mV):
R
SENSE
64mV
5.73A
= 0.011Ω
Choosing 0.5% resistors: R
A
= 24.9k and R
B
= 77.7k yields
an output voltage of 3.296V.
The power dissipation on the topside MOSFET can be easily
estimated. Choosing a Fairchild FDS6982S dual MOSFET
results in: R
DS(ON)
= 0.035/0.022, C
MILLER
= 215pF. At
maximum input voltage with T(estimated) = 50°C:
P
MAIN
=
3.3V
22V
5A
()
2
1+ 0.005
()
50°C–25°C
()
0.035Ω
()
+ 22V
()
2
5A
2
2.5Ω
()
215pF
()
1
5V 2.3V
+
1
2.3V
350kHz
()
= 331mW
A short-circuit to ground will result in a folded back cur-
rent of:
I
SC
=
32mV
0.015Ω
1
2
95ns 22V
()
4.7µH
= 2.98A
with a typical value of R
DS(ON)
and δ = (0.005/°C)(25°C)
= 0.125. The resulting power dissipated in the bottom
MOSFET is:
P
SYNC
= 2.98A
()
2
1.125
()
0.022Ω
()
= 220mW
which is less than full-load conditions.
C
IN
is chosen for an RMS current rating of at least 3A at
temperature assuming only this channel is on. C
OUT
is
chosen with an ESR of 0.02 for low output ripple volt-
age. The output ripple in continuous mode will be highest
at the maximum input voltage. The output voltage ripple
due to ESR is approximately:
V
ORIPPLE
= R
ESR
(I
L
) = 0.02(1.45A) = 29mV
P-P
LTC3858
27
3858fc
APPLICATIONS INFORMATION
PC Board Layout Checklist
When laying out the printed circuit board, the following
checklist should be used to ensure proper operation of
the IC. These items are also illustrated graphically in the
layout diagram of Figure 10. Figure 11 illustrates the current
waveforms present in the various branches of the 2-phase
synchronous regulators operating in the continuous mode.
Check the following in your layout:
1. Are the top N-channel MOSFETs MTOP1 and MTOP2
located within 1cm of each other with a common drain
connection at C
IN
? Do not attempt to split the input
decoupling for the two channels as it can cause a large
resonant loop.
2. Are the signal and power grounds kept separate? The
combined IC signal ground pin and the ground return
of C
INTVCC
must return to the combined C
OUT
(–) ter-
minals. The path formed by the top N-channel MOSFET,
Schottky diode and the C
IN
capacitor should have short
leads and PC trace lengths. The output capacitor (–)
terminals should be connected as close as possible
to the (–) terminals of the input capacitor by placing
the capacitors next to each other and away from the
Schottky loop described above.
3. Do the LTC3858 V
FB
pins’ resistive dividers connect to
the (+) terminals of C
OUT
? The resistive divider must be
connected between the (+) terminal of C
OUT
and signal
ground. The feedback resistor connections should not
be along the high current input feeds from the input
capacitor(s).
4. Are the SENSE
and SENSE
+
leads routed together with
minimum PC trace spacing? The fi lter capacitor between
SENSE
+
and SENSE
should be as close as possible
to the IC. Ensure accurate current sensing with Kelvin
connections at the SENSE resistor.
5. Is the INTV
CC
decoupling capacitor connected close
to the IC, between the INTV
CC
and the power ground
pins? This capacitor carries the MOSFET drivers’ cur-
rent peaks. An additional 1µF ceramic capacitor placed
immediately next to the INTV
CC
and PGND pins can help
improve noise performance substantially.
6. Keep the switching nodes (SW1, SW2), top gate nodes
(TG1, TG2), and boost nodes (BOOST1, BOOST2) away
from sensitive small-signal nodes, especially from
the opposites channel’s voltage and current sensing
feedback pins. All of these nodes have very large and
fast moving signals and therefore should be kept on
the “output side” of the LTC3858 and occupy minimum
PC trace area.
7. Use a modifi ed “star ground” technique: a low imped-
ance, large copper area central grounding point on
the same side of the PC board as the input and output
capacitors with tie-ins for the bottom of the INTV
CC
decoupling capacitor, the bottom of the voltage feedback
resistive divider and the SGND pin of the IC.
PC Board Layout Debugging
Start with one controller on at a time. It is helpful to use
a DC-50MHz current probe to monitor the current in the
inductor while testing the circuit. Monitor the output
switching node (SW pin) to synchronize the oscilloscope
to the internal oscillator and probe the actual output
voltage as well. Check for proper performance over the
operating voltage and current range expected in the ap-
plication. The frequency of operation should be maintained
over the input voltage range down to dropout and until
the output load drops below the low current operation
threshold—typically 10% of the maximum designed
current level in Burst Mode operation.
The duty cycle percentage should be maintained from cycle
to cycle in a well-designed, low noise PCB implementation.
Variation in the duty cycle at a subharmonic rate can sug-
gest noise pickup at the current or voltage sensing inputs
or inadequate loop compensation. Overcompensation of
the loop can be used to tame a poor PC layout if regula-
tor bandwidth optimization is not required. Only after
each controller is checked for its individual performance
should both controllers be turned on at the same time.
A particularly diffi cult region of operation is when one
controller channel is nearing its current comparator trip
point when the other channel is turning on its top MOSFET.
This occurs around 50% duty cycle on either channel due
to the phasing of the internal clocks and may cause minor
duty cycle jitter.

LTC3858IUH#TRPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators Low IQ, Dual, 2-Phase Synchronous Step-Down Controller
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union