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Soft-Start and Undervoltage Lockout
The LTC4100 is soft-started by the 0.12µF capacitor on
the I
TH
pin. On start-up, I
TH
pin voltage will rise quickly
to 0.5V, then ramp up at a rate set by the internal 30µA
pull-up current and the external capacitor. Battery charging
current starts ramping up when I
TH
voltage reaches 0.8V
and full current is achieved with I
TH
at 2V. With a 0.12µF
capacitor, time to reach full charge current is about 2ms
and it is assumed that input voltage to the charger will reach
full value in less than 2ms. The capacitor can be increased
up to 1µF if longer input start-up times are needed.
In any switching regulator, conventional timer-based
soft-starting can be defeated if the input voltage rises much
slower than the time out period. This happens because
the switching regulators in the battery charger and the
computer power supply are typically supplying a fixed
amount of power to the load. If input voltage comes up
slowly compared to the soft-start time, the regulators will
try to deliver full power to the load when the input voltage
is still well below
its final value. If the adapter is current
limited,
it cannot deliver full power at reduced output
voltages and the possibility exists for a quasilatch” state
where the adapter output stays in a current limited state at
reduced output voltage. For instance, if maximum charger
plus computer load power is 30W, a 15V adapter might
be current limited at 2.5A. If adapter voltage is less than
(30W/2.5A = 12V) when full power is drawn, the adapter
voltage will be pulled down by the constant 30W load
until it reaches a lower stable state where the switching
regulators can no longer supply full load. This situation
can be prevented by utilizing the DCDIV resistor divider,
set higher than the minimum adapter voltage where full
power can be achieved.
Input and Output Capacitors
We recommend the use of high capacity low ESR/ESL
X5R type ceramic capacitors. Alternative capacitors
include OSCON or POSCAP type capacitors. Aluminum
electrolytic capacitors are not recommended for poor
ESR and ESL reasons. Solid tantalum low ESR capacitors
are acceptable, but caution must be used when tantalum
capacitors are used for input or output bypass. High input
surge currents can be created when the power adapter
is
hot-plugged
into the charger or when a battery is con-
nected to
the charger. Use onlysurge robust” low ESR
tantalums.
Regardless of which type of capacitor you
use, after voltage selection, the most important thing
to meet is the ripple current requirements followed by
the capacitance value. By the time you solve the ripple
current requirements, the minimum capacitance value is
often met by default. The following equation shows the
minimum C
OUT
(±20% tolerance) capacitance values for
stability when used with the compensation shown in the
typical application on the back page.
C
OUT(MIN)
= 200/L1
The use of aluminum electrolytic for C1, located at the
AC adapter input terminal, is helpful in reducing ringing
during the hot-plug event. Refer to Application Note 88
for more information.
In the 4A lithium battery charger (typical application on
back page), the input capacitor (C2) is assumed to absorb
all input switching ripple current in the converter, so it
must have adequate ripple current rating. Worst-case RMS
ripple current will be equal to one half of output charging
current. C2 is recommended to be equal to or greater than
C4 (output capacitor) in capacitance value.
The output capacitor (
C4) is also assumed to absorb
output switching current ripple. The general formula for
capacitor current is:
I
RMS
=
0.29(V
BAT
) 1
V
BAT
V
DCIN
L1 f
For example, V
DCIN
= 19V, V
BAT
= 12.6V, L1 = 10µH, and
f = 300kHz, I
RMS
= 0.41A.
EMI considerations usually make it desirable to minimize
ripple current in the battery leads, and beads or induc
-
tors may be added to increase battery impedance at the
300kHz
switching frequency. Switching ripple current splits
between the battery and the output capacitor depending
on the ESR of the output capacitor and the battery imped
-
ance. If the ESR of C3
is 0.2Ω and the battery impedance
is raised towith a bead or inductor, only 5% of the
current ripple will flow in the battery.
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CONNECTOR
TO BATTERY
TO SYSTEM
4100 F10
V
DD
Figure 10. Recommended SMBus Transient Protection
4100 F11
V
BAT
L1
V
IN
HIGH
FREQUENCY
CIRCULATING
PATH
BAT
SWITCH NODE
C2
C4
D1
TO CSP AND BAT
VIAS TO CSP AND BAT
4100 F12
4100 F12
DIRECTION OF CHARGING CURRENT
R
SENSE
DIRECTION OF CHARGING CURRENT
R
SENSE
Figure 11. High Speed Switching Path
Figure 12. Kelvin Sensing of Charging Current
Protecting SMBus Inputs
The SMBus inputs, SCL and SDA, are exposed to uncon-
trolled transient
signals whenever a battery is connected
to the system. If the battery contains a static charge, the
SMBus inputs are subjected to transients which can cause
damage after repeated exposure. Also, if the battery’s posi
-
tive terminal makes contact to the connector before the
negative
terminal, the SMBus inputs can be forced below
ground with the full battery potential, causing a potential
for latch-up in any of the devices connected to the SMBus
inputs. Therefore it is good design practice to protect the
SMBus inputs as shown in Figure 10.
SafetySignal (Thermistor) Value
The SafetySignal (typical application on back page), is a
multifunction signal the communicates three pieces of
information in order of importance:
1) Presence of the Smart Battery
2) The maximum time duration of the wake-up charge
allowed.
3) An optional and redundant temperature measurement
system.
The value of the resistance to ground communicates all
this information. The resistance ranges and what it does
is covered by the SBS Smart Battery Charger standard in
Section 6. Basically if you have a battery chemistry, such
as
Li-ion, that cannot safely withstand an infinite duration
wake-up
charge, the SafetySignal resistance value needs
to be less than 425Ω. The popular value to use is a fixed
300Ω resistor. Otherwise the resistance value is 10k which
is normally expected to be done using a 10k NTC resistor.
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PCB Layout Considerations
For maximum efficiency, the switch node rise and fall times
should be minimized. To prevent magnetic and electrical
field radiation and high frequency resonant problems,
proper layout of the components connected to the IC is
essential. (See Figure 11.) Here is a PCB layout priority list
for proper layout. Layout the PCB using this specific order.
1. Input capacitors need to be placed as close as possible
to switching FET’s supply and ground connections.
Shortest copper trace connections possible. These
parts must be on the same layer of copper. Vias must
not be used to make this connection.
2. The control IC needs to be close to the switching FET’s
gate terminals. Keep the gate drive signals short for
a clean FET drive. This includes IC supply pins that
connect to the switching FET source pins. The IC can
be placed on the opposite side of the PCB relative to
above.
3. Place inductor input as close as possible to switching
FET’s output connection. Minimize the surface area of
this trace. Make the trace width the minimum amount
needed to support current—no copper fills or pours.
Avoid running the connection using multiple layers in
parallel.
Minimize capacitance from this node to any
other trace or plane.
4. Place the output current sense resistor right next to
the inductor output but oriented such that the IC’s
current sense feedback traces going to resistor are not
long. The feedback traces need to be routed together
as a single pair on the same layer at any given time
with smallest trace spacing possible. Locate any filter
component on these traces next to the IC and not at
the sense resistor location.
5. Place output capacitors next to the sense resistor
output and ground.
6. Output capacitor ground connections need to feed
into same copper that connects to the input capacitor
ground before tying back into system ground.
Interfacing with a Selector
The LTC4100 is designed to be used with a true analog
multiplexer for the SafetySignal sensing path. Some
selector ICs from various manufacturers may not imple
-
ment this. Consult LT
C applications department for more
information.
Electronic Loads
The
LTC4100 is designed to work with a real battery.
Electronic loads will create instability within the LTC4100
preventing accurate programming currents and volt
-
ages. Consult
LT
C applications department for more
information.

LTC4100EG#TRPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Battery Management Smart-Battery Charger with SMBus Interface
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
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