PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT JR.
CONNECTOR SYSTEM
SHEET No.
E6
EC No:
UCP2013-2727
7 of 10
DATE:
2013/01/04
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
5556
-
001
BBEE JBELL FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.0 WIRE-TO-BOARD PERFORMANCE
6.1 ELECTRICAL REQUI
REMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQURIEMENT
1
Contact
Resistance
(Low Level)
Mate connectors: apply a maximum
voltage of 20 mV and a current of 100
mA. Wire resistance shall be removed
from the measured value.
10 milliohms
MAXIMUM
[initial]
2
Insulation
Resistance
Mate connectors: apply a voltage of 500
VDC between adjacent terminals and
between terminals to ground.
1000 Megohms
MINIMUM
3
Dielectric
Withstanding
Voltage
Mate connectors: apply a voltage of
2200 VAC for 1 minute between
adjacent terminals and between
terminals to ground.
No breakdown.
Current leakage < 5 mA
4
Temperature Rise
(via Current
Cycling)
Mate connectors. Measure the
temperature rise at the rated current
after 96 hours, during current cycling (45
minutes ON and 15 minutes OFF per
hour) for 240 hours, and after final 96-
hour steady state.
Temperature rise:
+30°C MAXIMUM
6.2 MECHANICAL REQUI
REMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
1
Terminal Mate
and
Unmate Forces
Per Circuit
Insert and withdraw terminal (male to
female) at a rate of 25 ± 6 mm (1 ± ¼
inch) per minute.
14.7 N (3.30 lbf)
MAXIMUM insertion force
and
0.5 N (0.11 lbf)
MINIMUM withdrawal force
2
Crimp Terminal
Retention Force
(in Housing)
Axial pullout force on the terminal in the
housing at a rate of 25 ± 6 mm (1 ± ¼
inch) per minute.
30 N (6.74 lbf)
MINIMUM retention force
3
Durability
Mate connectors up to 30 cycles at a
maximum rate of 10 cycles per minute
prior to Environmental Tests.
20 milliohms maximum
(change from initial)
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT JR.
CONNECTOR SYSTEM
SHEET No.
E6
EC No:
UCP2013-2727
8 of 10
DATE:
2013/01/04
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
5556
-
001
BBEE JBELL FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
6.2 MECHANICAL REQUIREMENTS (continued)
ITEM
DESCRIPTION TEST CONDITION REQUIREMENT
4
Vibration
(Random)
Mate connectors and vibrate per EIA 364-28,
test condition VII.
10 milliohms MAXIMUM
(change from initial)
and
Discontinuity < 1 microsecond
5
Shock
(Mechanical)
Mate connectors and shock at 50 g's with ½
sine wave (11 milliseconds) shocks in the
±X, ±Y, ±Z axes, (18 shocks total).
20 milliohms MAXIMUM
(change from initial)
and
Discontinuity < 1 microsecond
6
Wire
Pullout Force
(Axial)
Apply an axial pullout force on the wire at a
rate of 25 ± 6 mm (1 ± ¼ inch).
16 Awg = 88.0 N (19.8 lbf) Min.
18 Awg = 88.0 N (19.8 lbf) Min.
20 Awg = 59.0 N (13.3 lbf) Min.
22 Awg = 39.0 N (8.78 lbf) Min.
24 Awg = 29.0 N (6.52 lbf) Min.
26 Awg = 19.0 N (4.27 lbf) Min.
28 Awg = 9.80 N (2.20 lbf) Min.
7
Crimp Terminal
Insertion Force
(into Housing)
Apply an axial insertion force on the terminal
at a rate of 25 ± 6 mm (1 ± ¼ inch).
15.0 N (3.37 lbf)
MAXIMUM insertion force
8
Normal
Force
Apply a perpendicular force.
Sn
1.47 N (150 grams)
MINIMUM
Au
0.49 N (50 grams)
MINIMUM
9
PCB Engagement
and
Separation Forces
Engage and separate a connector at a rate
of 25 ± 6 mm (1 ± ¼ inch) per minute.
(Applies to parts with PCB retention features
only with PCB holes at nominal diameter)
49.0 N (11.0 lbf)
MAXIMUM insertion force
and
10.0 N (2.24 lbf)
MINIMUM withdrawal force
10
Pin Retention Force
Apply axial push force at the speed rate of
25 ± 3mm/minute.
9.81 N (2.20 lbf) MINIMUM
RETENTION FORCE
11
Thumblatch
Operation Force
Depress latch at a speed rate of 25 ± 6 mm
(1 ± ¼ inch) per minute.
16.67 N (3.75 lbf) MAXIMUM
12
Thumblatch Yield
Strength
Mate loaded connectors fully. Pull
connectors apart at a speed rate of 25 ± 6
mm (1 ± ¼ inch) per minute.
68 N (15.3 lbf) MINIMUM
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT JR.
CONNECTOR SYSTEM
SHEET No.
E6
EC No:
UCP2013-2727
9 of 10
DATE:
2013/01/04
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
5556
-
001
BBEE JBELL FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
6.3 ENVIRONMENTAL REQUIREMENTS
ITEM
DESCRIPTION TEST CONDITION REQUIREMENT
1
Thermal
Shock
Mate connectors: expose for 5 cycles
Between temperatures –55 and 105° C;
Dwell 0.5 hours at each temperature.
20 milliohms MAXIMUM
(change from initial)
Visual: No Damage
Dielectric Strength per 6.1.5
Insulation Resistance per 6.1.4
2
Thermal Aging
Mate connectors; expose to:
96 hours at 105 ± 2°C
20 milliohms MAXIMUM
(change from initial)
and
Visual: No Damage
3
Humidity
(Steady State)
Mate connectors: expose to a temperature
of 60 ± 2°C with a relative humidity of 90-
95% for 96 hours.
20 milliohms MAXIMUM
(change from initial)
Visual: No Damage
Dielectric Strength per 6.1.5
Insulation Resistance per 6.1.4
4
Solderability
Per SMES-152
Solder coverage:
95% MINIMUM
(per SMES-152)
5
Solder
Resistance
Dip connector terminals tail in solder:
Solder Duration: 5 ± 0.5 seconds;
Solder Temperature: 260 ± 5°C
Visual:
No Damage to insulator
material
6
Cold Resistance
Mate connectors:
Duration; 96 hours;
Temperature: -40 ± 3°C
10 milliohms MAXIMUM
(change from initial)
and
Visual: No Damage
7
Mixed Flowing Gas
EIA-364-65 with Class IIa Gas
concentrations (Gold plated only)
20 milliohms MAXIMUM
(change from initial)
and
Visual: No Damage
7.0 TEST SEQUENCES
Testing sequences to be performed in accordance with EIA-364-1000.01
8.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage.
Nylon parts should remain in there original packaging until ready for use to prevent moisture loss or
gain.

0039299085

Mfr. #:
Manufacturer:
Molex
Description:
Headers & Wire Housings MINI-FIT JR HDR 08P 94V-2 30AU
Lifecycle:
New from this manufacturer.
Delivery:
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Payment:
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