10
Date: 1/21/05 SP6120 Low Voltage, AnyFET
TM
, Synchronous, Buck Controller © Copyright 2005 Sipex Corporation
TIME
3% Low
Enable Voltage
V(V
CC
)
0V
SWN
Voltage
V(V
CC
)
0V
FAULT
Reset Voltage
V(V
CC
)
0V
Inductor Current
I
LOAD
0V
Error Amplifier
Reference
Voltage
0V
1.25V
V
OUT
= V(Eamp REF)* (1+RF/RI)
SS Voltage
0V
0.25V
0.7V
2.0V
2.4V
dV
SS
/dt = 50µA/C
SS
V(ISP) - V(ISN)
0V
250mV
V(V
CC
)
0V
0V
2.0V
SS Voltage
FAULT Voltage
2.4V
43mV
finite propagation delay of the controller. When
the SS voltage reaches 2.0V, the secondary loop
including the 3% window comparator is en-
abled. Lastly, the SS voltage is clamped at 2.4V,
ending the soft start charge cycle.
Hiccup Mode
When the converter enters a fault mode, the
driver holds the high side and low side MOSFETs
off for a finite period of time. Provided the part
is enabled, this time is set by the discharge of the
SS capacitor. The discharge time is roughly 10
times the charge interval thereby giving the
power supply plenty of time to cool during an
over current fault. The driver off-time is pre-
dominantly determined by the discharge time.
Restart will occur just like a normal soft start
cycle.
However, if a fault occurs during the soft start
charge cycle, the FAULT latch is immediately
set, turning off the high side and low side
MOSFETs. The MOSFETs remain off during
the remainder of the charge cycle and subse-
quent discharge cycle of the SS capacitor. Again,
provided there are no external fault conditions,
the FAULT latch will be reset when the SS
voltage reaches 250 mV.
Over Current Protection
The SP6120 over current protection scheme is
designed to take advantage of three popular
detection schemes: Sense Resistor, Trace Resis-
tor or Inductor Sense. Because the detection
threshold is only 43mV, both trace resistor and
inductor sense become attractive protection
schemes. The inductor sense scheme adds no
additional dc loss to the converter and is an
excellent alternative to Rdson based schemes;
providing continuous current sensing and flex-
ible MOSFET selection. An internal, 10µs filter
conditions the over current signal from tran-
sients generated during load steps. In addition,
because the over current inputs, ISP and ISN,
are capable of rail to rail operation, the SP6120
provides excellent over current protection dur-
ing conditions where V
IN
approaches V
OUT
.
THEORY OF OPERATIONS: Continued
11
Date: 1/21/05 SP6120 Low Voltage, AnyFET
TM
, Synchronous, Buck Controller © Copyright 2005 Sipex Corporation
0V
0V
0A
0V
0V
0A
Continuous
Load
Current
GH, GL
Voltage
Discontinuous
Load
Current
GH, GL
Voltage
TIME
Zero Crossing Detection
In some applications, it may be undesirable to have
negative conduction current in the inductor. This
situation happens when the ripple current in the
inductor is higher than the load current. Therefore,
the SP6120 provides an option for “discontinu-
ous” operation. If the Program Logic (see next
section) is set for discontinuous mode, then the
Driver Logic looks at the Zero Crossing Compara-
tor and the state of the lower gate driver. If the low
side MOSFET was “on” and V(ISP)-V(ISN) < 0
then the low side MOSFET is immediately turned
off and held off until the high side MOSFET is
turned “on”. When the high side MOSFET turns
“on” , the Driver Logic is reset. The following
figures show continuous and discontinuous opera-
tion for a converter with an NFET high side
MOSFET.
Discontinuous vs. Continuous Mode
The discontinuous mode is used when better light
load efficiency is desired, for example in portable
applications. Additionally, for power supply se-
quencing in some applications the DC-DC con-
verter output is pre-charged to a voltage through a
switch at start-up, and discontinuous operation
would be required to prevent reverse inductor
current from discharging the pre-charge voltage.
The continuous mode is preferable for lower noise
and EMI applications since the discontinuous mode
can cause ringing of the switch node voltage when
it turns both switches off. Another example where
continuous mode could be required is one where
the inductor has an extra winding used for an over-
winding regulator and thus continuous conduction
is necessary to produce this second output voltage.
Program Logic
The Program pin (PROG) of the SP6120 adds a
new level of flexibility to the design of DC/DC
converters. A 10µA current flows either into or out
of the Program pin depending on the initial poten-
tial presented to the pin. If no resistor is present, the
Program Logic simply looks at the potential on the
pin, sets the mode to “continuous” and programs
NFET or PFET high side drive accordingly. If the
68k resistor is present,
Program Logic: continued
the voltage drop across the resistor signals the
SP6120 to put the Driver Logic in “discontinuous”
mode. With one pin and a 68k resistor, the
SP6120 can be configured for a variety of operat-
ing modes:
ELBATHTURTCIGOLMARGORP
NIPMARGORPTEFPROTEFNEDOM
DNGottrohSTEFNsuounitnoC
k86 DNGotTEFNsuounitnocsiD
VottrohS
CC
TEFPsuounitnoC
k86 Vot
CC
TEFPsuonitnocsiD
THEORY OF OPERATIONS: Continued
12
Date: 1/21/05 SP6120 Low Voltage, AnyFET
TM
, Synchronous, Buck Controller © Copyright 2005 Sipex Corporation
0V
MAX
DC Load
Current
MIN
0A
Output
Voltage
V
OUT
Reset
Set
V(V
CC
)
Main Loop
3% High
Latch On
0V
V(V
CC
)
3% Low
Latch On
.
3% High Sync.
3% High
3% Low Sync.
3% Low
1.25V Cross.
TIME
The NFET/PFET programmability is for the
high side MOSFET. When designing DC/DC
converters, it is not always obvious when to use
an NFET with a charge pump or a simple PFET
for the high side MOSFET. Often, the controller
has to be changed, making performance evalu-
ations difficult. This difficulty is worsened by
the limited availability of true low voltage con-
trollers. In addition, by also programming the
mode, continuous or discontinuous, switch mode
power designs that are successful in bus applica-
tions can now find homes in portable applica-
tions.
Secondary Loop (3% Window Comparator)
DSP, microcontroller and microprocessor ap-
plications have very strict supply voltage re-
quirements. In addition, the current require-
ments to these devices can change drastically.
Linear regulators, typically the workhorse for
DC/DC step-down, do a great job managing
accuracy and transient response at the expense
of efficiency. On the other hand, PWM switch-
ing regulators typically do a great job managing
efficiency at the expense of output ripple and
line/load step response. The trick in PWM
controller design is to emulate the transient
response of the linear regulator.
Of course improving transient response should
be transparent to the power supply designer.
Very often this is not the case. Usually the very
circuitry that improves the controllers transient
response adversely interferes with the main
PWM loop or complicates the board level de-
sign of the power converter.
The SP6120 handles line/load transient response
in a new way. First, a window comparator
detects whether the output voltage is above or
below the regulated value by 3%. Then, a
proprietary “Ripple & Frequency Independent”
algorithm synchronizes the output of the win-
dow comparator with the peak and valley of the
inductor current waveform. 3% low detection is
synchronized with inductor current peak; 3%
high detection is synchronized with the inductor
current valley. However, in order to eliminate
Secondary Loop (continued)
any additional loops, the current peak and val-
ley are determined by the edges associated with
the on-time in the main loop. The set pulse
corresponding to the start of an on-time indi-
cates a current valley and the reset pulse corre-
sponding to the end of an on-time indicates a
current peak. In effect, the main loop deter-
mines the status of the secondary loop.
Notice that the output voltage appears to coast
toward the regulated value during periods where
the main loop would be telling the drivers to
THEORY OF OPERATIONS: Continued

SP6120EY-L/TR

Mfr. #:
Manufacturer:
MaxLinear
Description:
Switching Controllers Low Voltage, AnyFET Synchronous, Cntrllr
Lifecycle:
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