409--10039
Customer Manual
“Micro” Pneumatic Tooling
1 of 15
LOC B
E2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
17 MAR 10 Rev C
Assembly 1490567- 1
READ THIS FIRST ! 2.........................
SAFETY PRECAUTIONS
1. INTRODUCTION 3...................................................
2. DESCRIPTION 4.....................................................
2.1. Power Unit 5....................................................
2.2. Hand Actuated System 6...........................................
3. AIR LINE REQUIREMENTS AND SETUP 7.................................
4. SYSTEM SETUP AND PREPARATION FOR OPERATION 8.....................
4.1. Air Supply 8....................................................
4.2. Extending the Piston 8.............................................
4.3. Cam Tool Holder Assembly (Logic) Installation 9..........................
4.4. Crimp Head or Adapter Installation 10..................................
5. OPERATION 10....................................................
6. MAINTENANCE AND INSPECTION 10....................................
6.1. Inspection and Cleaning 10.........................................
6.2. Lubrication 11...................................................
7. TROUBLESHOOTING 12..............................................
8. OPTIONS AND ACCESSORIES 12.......................................
9. REPLACEMENT AND REPAIR 12........................................
9.1. Replacement 12.................................................
9.2. Stop Ring Replacement Procedure 12..................................
9.3. Repair 13......................................................
10. REVISION SUMMARY 13.............................................
ORIGINAL INSTRUCTIONS
409- 10039
“Micro” Pneumatic Tooling Assembly 1490567- 1
Rev C2 of 15 Tyco Electronics Corporation
SAFETY PRECAUTIONS AVOID INJURY
Safeguards are designed into this application equipment to protect operators and maintenance personnel from
most hazards during equipment operation. However, certain safety precautions must be taken by the operator
and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application
equipment must be operated in a dry, dust--free environment. Do not operate equipment in a gaseous or
hazardous environment.
Carefully observe the following safety precautions before and during operation of the equipment:
D ALWAYS wear appropriate ear protection.
D ALWAYS wear approved eye protection when operating powered equipment.
D ALWAYS keep guard(s) in place during normal operation.
D ALWAYS insert power plug into a properly grounded receptacle to avoid electrical shock.
D ALWAYS turn off the main power switch and disconnect electrical cord from the power source when
performing maintenance on the equipment.
D NEVER wear loose clothing or jewelry that may catch in moving parts of the application equipment.
D NEVER insert hands into installed application equipment.
D NEVER alter, modify, or misuse the application equipment.
TOOLING ASSISTANCE CENTER
CALL TOLL FREE 1 - 800 - 722 - 1111 (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY)
The Tooling Assistance Center offers a means of providing technical assistance when required.
In addition, Field Service Specialists are available to provide assistance in the adjustment or repair of the
application equipment when problems arise which your maintenance personnel are unable to correct.
INFORMATION REQUIRED WHEN CONTACTING THE TOOLING ASSISTANCE CENTER
When calling the Tooling Assistance Center regarding service to equipment, it is suggested that a person
familiar with the device be present with a copy of the manual (and drawings) to receive instructions. Many
difficulties can be avoided in this manner .
When calling the Tooling Assistance Center, be ready with the following information:
01. Customer name
02. Customer address
03. Person to contact (name, title, telephone number , and extension)
04. Person calling
05. Equipment number (and serial number if applicable)
06. Product part number (and serial number if applicable)
07. Urgency of request
08. Nature of problem
09. Description of inoperative component(s)
10. Additional information/comments that may be helpful
DANGER
409- 10039
“Micro” Pneumatic Tooling Assembly 1490567- 1
Rev C 3 of 15Tyco Electronics Corporation
Figure 1
Straight Action
Tool Holder Assembly
356304--1 (Logic)
Hand Actuated Power Unit
(Tooling Assembly)
1490567--1 (Non--Logic)
Tool Holder
Assemblies
Crimping
Heads/Adapters
Pneumatic Series
Crimping Heads
Straight Action
Crimping Head Adapter
(Various Crimping Heads)
Note: Basic “Micro” Pneumatic Tooling Systems consist o
f
a power unit, a tool
holder assembly or adapter, a crimping head or adapter, and if required, a die set.
Small Tool Holder Assembly
1673611--1 (Logic)
T”--HEAD* Crimper
SDE Adapter 1583527--1
(Various Crimp Heads)
Straight Action Crimper
217200--1 (Various Dies)
1. INTRODUCTION
This manual provides information on the various configurations of the tooling assembly, available options,
accessories, and upgrade capabilities for “Micro” Pneumatic Tooling Assembly 1490567--1. The manual also
includes complete operation and maintenance information for the system. Since there is a wide variety of
crimping heads that may be used with the tooling assembly, specific information concerning the individual
crimping heads, such as wire preparation and crimping head installation and maintenance, is provided with the
instructions packaged with the individual crimping heads. For a complete list of the available crimping heads
(with associated adapters, if required), refer to Catalog 1654684.

1583527-1

Mfr. #:
Manufacturer:
TE Connectivity
Description:
CCII SA ADAPTER-6-26 & MICRO
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

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