1583527-1 Datasheet 1583527-1 | P10-P12

409- 10039

“Micro” Pneumatic Tooling Assembly 1490567- 1

Rev C10 of 15 Tyco Electronics Corporation

5. Slide power unit locking collar toward tool holder assembly until it butts against the stop ring on the

power unit piston. Then turn locking collar clockwise to engage threads on the bottom of the tool holder

assembly. Tighten locking collar to fully secure the tool holder .

When tool holder is proper ly installed, the locking collar should be butted against the stop ring and threads of the tool

holder should not be visible. If not properly installed, check that correct combination of cam and tool holder assembly

was used and that they are aligned properly.

6. Rotate the tool holder assembly one full turn in each direction and note that the power unit locking

collar rotates with the holder.

To avoid personal injury, periodically check that locking collar is tightly securing the tool holder assembly.

4.4. Crimping Head or Adapter Installation

When the power unit is connected to the main air supply, the power unit piston will retract. To avoid personal injury,

keep hands and fingers away from front of power unit.

Installation and removal procedures are contained in the instruction sheet packaged with the appropriate

crimping head or adapter . Figure 3 shows installation of a typical crimping head onto a typical tool holder

assembly. After the appropriate crimping head or adapter has been installed, the power unit may be

reconnected to the main air supply.

5. OPERATION

The procedures contained in this section describes the required operating steps for actuating the power unit.

For information concerning wire preparation, terminal or splice placement in crimping head or adapter, and wire

insertion, refer to the instructions packaged with the specific crimping head or adapter being used.

To avoid personal injury, ALWAYS keep fingers clear of crimping area when operating the power unit. Never place

anything within the crimping area except terminals or splices.

After the terminal or splice and wire have been properly positioned in the crimping head or adapter , depress

and momentarily hold the hand switch until the power unit extends and the crimping head jaws or crimping dies

have fully bottomed. When the jaws or dies have fully bottomed, release the hand switch. The power unit

piston should retract and the crimped product may be removed.

6. MAINTENANCE AND INSPECTION

It is recommended that a maintenance and inspection program be performed periodically to ensure dependable

operation. Frequency of inspections should be adjusted to suit your requirements through experience.

Frequency of inspection depends on:

S the care, amount of use, and handling of the system

S the degree of operator skill

S the presence of abnormal amounts of dust and dirt

S your own established standards

6.1. Inspection and Cleaning

At a minimum, the power unit should be inspected and cleaned after every eight hours of operation. To perform

this servicing, proceed as follows:

NOTE

DANGER

409- 10039

“Micro” Pneumatic Tooling Assembly 1490567- 1

Rev C 11 of 15Tyco Electronics Corporation

Air pressure must be removed from the unit while head or tool holder is detached.

1. Disconnect the system from the main air supply.

2. Remove tool holder assembly (with crimping head or adapter in place).

3. Firmly grasp the cam with the piston pliers and pull the cam away from the body of the tool so that it

is fully extended.

4. Inspect the stop ring, locking collar , and friction ring for wear . Replace, if necessary.

5. Inspect the stop ring, locking collar , and friction ring for wear . Replace, if necessary.

To avoid personal injury, replace the stop ring every 250,000 cycles (refer to Paragraph 9.2 for replacement procedure)

and replace the locking collar when any sign of wear is evident.

6. Inspect piston, cylinder wall, and cam for wear and remove dust, moisture, and other contaminants

with a clean, soft brush or lint--free cloth.

7. Apply a THIN coat of any good grade SAE 20 motor oil to the cam. Remove any excess oil.

8. Check that cam setscrew is securely holding cam onto piston rod. Tighten setscrew , if necessary.

9. Check crimping head or adapter in accordance with the instructions packaged with the specific

crimping head or adapter being used.

To avoid personal injury and damage to the tool, make sure that quick pins securing the crimping head or adapter to

the tool holder assembly are fully tightened. It is recommended that Loctite 242 be used to remove threadlock, or

equivalent, to prevent the quick pins from loosening.

10. Re--assemble tool holder assembly (with crimping head or adapter in place).

To avoid personal injury, check that the locking collar is tightly securing the tool holder assembly before operating

power unit.

11. Reconnect the power unit to main air supply.

When power unit is connected to main air supply, power unit piston will retract. To avoid personal injury, keep hands

and fingers away from front of power unit.

6.2. Lubrication

It is recommended that the user provide lubricated air for the main air supply input. However, if the power unit

has been or is being used with dry (unlubricated) air, lubricate the power unit as follows after every eight hours

of use:

1. Disconnect main air supply.

2. Disconnect the air line(s) from the rear of the power unit.

3. Apply one or two drops of SAE 10 air cylinder oil into the inlet fitting(s).

4. Reconnect air line(s) and main air supply.

When power unit is connected to main air supply, power unit piston will retract. To avoid personal injury, keep hands

and fingers away from front of power unit.

DANGER

409- 10039

“Micro” Pneumatic Tooling Assembly 1490567- 1

Rev C12 of 15 Tyco Electronics Corporation

7. TROUBLESHOOTING

Figure 7 provides a troubleshooting chart which lists some abnormal conditions along with the probable cause

and remedy for the condition. If the condition cannot be isolated, refer to Paragraph 9.3 for information on

obtaining further evaluation and repair.

ABNORMAL CONDITION PROBABLE CAUSE REMEDY

Hand Actuated Systems

Power unit piston will not extend when

Power unit not connected to main air supply. Connect power unit to main air supply.

actuated.

Faulty hand switch assembly or foot switch

assembly.

Replace switch assembly.

Loss of power.

Improper lubrication. Check operation of lubricator in main air

supply. If dry air is being used, lubricate in

accordance with Section 6.

Power unit internal seals worn or damaged. Replace seals or, for information on

obtaining evaluation and repair, refer to

Paragraph 9.3.

Figure 7

8. OPTIONS AND ACCESSORI ES

Options and accessories may be ordered through your Tyco Electronics Representative, or call

1--800--526--5142, or send a facsimile of your purchase order to 717--986--7605, or write to:

CUSTOMER SERVICE (38--35)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105--3608

9. REPLACEMENT AND REPAIR

To avoid personal injury, ALWAYS disconnect the tooling assembly from main air supply and electrical power source

before replacing any parts.

9.1. Replacement

Replacement parts and recommended spares are identified and listed in Figure 9 and 10. The recommended

spares should be stocked for immediate replacement. Order replacement parts through your Tyco Electronics

Representative, or call 1--800--526--5142, or send a facsimile of your purchase order to 717--986--7605, or write

to:

CUSTOMER SERVICE (38--35)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105--3608

For r eplacement parts for crimping heads, adapters, and crimping dies, refer to the instruction sheets packaged with

the specific head, adapter, or dies.

9.2. Stop Ring Replacement Procedure

A. Removal

1. Disconnect the unit from the main air supply.

2. Remove the tool holder (and cam) from the air cylinder body. Remove the friction ring.

DANGER

NOTE

P1-P3 P4-P6 P7-P9 P10-P12 P13-P15

1583527-1

Mfr. #:

Buy 1583527-1

Manufacturer:

TE Connectivity

Description:

CCII SA ADAPTER-6-26 & MICRO

Lifecycle:

New from this manufacturer.

Delivery:

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1583527-1