FDMF3035
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16
POWER LOSS AND EFFICIENCY
Figure 30 shows an example diagram for power loss and
efficiency measurement.
Power loss calculation and equation examples:
P
IN
=
(V
IN
×
I
IN
) + (V
CC
×
I
CC
) [W]
P
SW
= V
SW
× I
OUT
[W]
P
OUT
= V
OUT
× I
OUT
[W]
P
LOSS_MODULE
= P
IN
– P
SW
[W]
P
LOSS_TOTAL
= P
IN
– P
OUT
[W]
EFFI
MODULE
= (P
SW
/ P
IN
) × 100 [%]
EFFI
TOTAL
= (P
OUT
/ P
IN
) × 100 [%]
Figure 30. Power Loss and Efficiency Measurement Diagram
ON Semiconductor
SPS Evaluation Board
PVCC
VCC
VIN
VOUT
Power
Supply 1
Power
Supply 2
Pulse
Generator
PWM
Electronic
Load
V
IN
/ I
IN
V
CC
/ I
CC
V
OUT
/ I
OUT
HS GD
LS
V
SW
/ I
OUT
FDMF3035
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17
PCB LAYOUT GUIDELINE
Figure 31 and Figure 32 provide an example of
singlephase layout for the FDMF3035 and critical
components. All of the highcurrent paths; such as VIN,
SW, VOUT, and GND coppers; should be short and wide for
low parasitic inductance and resistance. This helps achieve
a more stable and evenly distributed current flow, along with
enhanced heat radiation and system performance.
Input ceramic bypass capacitors must be close to the VIN
and PGND pins. This reduces the highcurrent power loop
inductance and the input current ripple induced by the power
MOSFET switching operation.
The SW copper trace serves two purposes. In addition to
being the highfrequency current path from the SPS
package to the output inductor, it serves as a heat sink for the
lowside MOSFET. The trace should be short and wide
enough to present a lowimpedance path for the
highfrequency, highcurrent flow between the SPS and the
inductor. The short and wide trace minimizes electrical
losses and SPS temperature rise. The SW node is a
highvoltage and highfrequency switching node with high
noise potential. Care should be taken to minimize coupling
to adjacent traces. Since this copper trace acts as a heat sink
for the lowside MOSFET, balance using the largest area
possible to improve SPS cooling while maintaining
acceptable noise emission.
An output inductor should be located close to the
FDMF3035 to minimize the power loss due to the SW
copper trace. Care should also be taken so the inductor
dissipation does not heat the SPS.
PowerTrench MOSFETs are used in the output stage and
are effective at minimizing ringing due to fast switching. In
most cases, no RC snubber on SW node is required. If a
snubber is used, it should be placed close to the SW and
PGND pins. The resistor and capacitor of the snubber must
be sized properly to not generate excessive heating due to
high power dissipation.
Decoupling capacitors on PVCC, VCC, and BOOT
capacitors should be placed as close as possible to the PVCC
~ PGND, VCC ~ AGND, and BOOT ~ PHASE pin pairs to
ensure clean and stable power supply. Their routing traces
should be wide and short to minimize parasitic PCB
resistance and inductance.
The board layout should include a placeholder for
smallvalue series boot resistor on BOOT ~ PHASE. The
bootloop size, including series R
BOOT
and C
BOOT
, should
be as small as possible.
A boot resistor may be required when the SPS is
operating
above 15 V V
IN
and it is effective to control the highside
MOSFET turnon slew rate and SW voltage
overshoot.
R
BOOT
can improve noise operating margin in synchronous
buck designs that may have noise issues
due to ground
bounce or
high positive and negative V
SW
ringing. Inserting
a boot resistance lowers the SPS module efficiency.
Efficiency versus switching noise must be considered.
R
BOOT
values from 0.5 Ω to 4.7 Ω are typically effective in
reducing
V
SW
overshoot.
The VIN and PGND pins handle large current transients
with frequency components greater than 100 MHz. If
possible, these pins should be connected directly to the VIN
and board GND planes. The use of thermal relief traces in
series with these pins is not recommended since this adds
extra parasitic inductance to the power path. This added
inductance in series with either the VIN or PGND pin
degrades system noise immunity by increasing positive and
negative
V
SW
ringing.
PGND pad and pins should be connected to the GND
copper plane with multiple vias for stable grounding. Poor
grounding can create a noisy and transient offset voltage
level between PGND and AGND. This could lead to faulty
operation of gate driver and MOSFETs.
Ringing at the BOOT pin is most effectively controlled
by close placement of the boot capacitor. Do not add any
additional capacitors between BOOT to PGND. This may
lead to excess current flow through the BOOT diode,
causing high power dissipation.
The FCCM pin integrates weak internal pullup and
pulldown current sources. The current sources are used to
help hold the FCCM in the 3state window. This pin should
not have any noise filter capacitors if actively driven by a
PWM controller. Do not float this pin.
Multiple vias should be placed on the VIN and VOUT
copper areas to interconnect nodes that are located on
multiple layers (top, inner, and bottom layers). The vias help
to evenly distribute current flow and heat conduction.
Care should be taken when routing the copper pour area
and via placement on the SW copper. A large SW node
copper pour can result in excessive parasitic inductance and
capacitance, which can increase switching noise. However,
the copper pour area and via placement can affect the
efficiency and thermal performance, where a large copper
pour can help decrease thermal resistance and parasitic
resistance. If possible, place the SW node copper on the top
layer with no vias on the SW copper to minimize switch node
parasitic noise. If multiple SW node layers are needed, vias
should be relatively large and of reasonably low inductance.
Critical highfrequency components; such as R
BOOT
,
C
BOOT
, RC snubber, and bypass capacitors; should be
located as close to the respective SPS module pins as
possible on the top layer of the PCB. If this is not feasible,
they can be placed on the board bottom side and their pins
connected from bottom to top through a network of
lowinductance vias.
FDMF3035
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18
Figure 31. SinglePhase Board Layout Example Top View
Figure 32. SinglePhase Board Layout Example Bottom View (Mirrored)

FDMF3035

Mfr. #:
Manufacturer:
ON Semiconductor / Fairchild
Description:
Gate Drivers SMART POWER STAGE MODULE
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

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