DS3991
Low-Cost CCFL Controller
10 ______________________________________________________________________________________
DS3991
R
2
R
1
V
TRIP
V
INV
SVML
2.0V 2.0V
SVMH
R
2
R
1
V
TRIP
V
INV
Figure 2. Setting the SVML and SVMH Threshold Voltages
YES
MOSFET GATE DRIVERS ENABLED
DEVICE AND
INVERTER SUPPLIES
AT PROPER LEVELS?
FAULT STATE
(MUST POWER CYCLE THE DS3991
OR TAKE SVML BELOW 2V OR SVMH
ABOVE 2V TO RESET
THE CCFL CONTROLLER)
LAMP OVERCURRENT
(INSTANTANEOUS)
STRIKE LAMP
(RAMP AND REGULATE TO
OVD THRESHOLD)
LAMP STRIKE TIMEOUT
(65,536 LAMP CYCLES)
RUN LAMP
(REGULATE LAMP
CURRENT BOUNDED BY
LAMP VOLTAGE)
LAMP-OUT TIMEOUT
(65,536 LAMP CYCLES)
OVERVOLTAGE
(64 LAMP CYCLES)
IF LAMP REGULATION
THRESHOLD IS MET
Figure 3. Fault-Handling Flowchart
causing spurious operation when V
CC
is near the trip
point. This monitor cannot be disabled by any means.
Fault Monitoring
The DS3991 provides extensive fault monitoring. It can
detect open-lamp, lamp overcurrent, failure to strike,
and overvoltage conditions. Figure 3 shows a flowchart
of how the DS3991 controls and monitors each lamp.
The steps are as follows:
The lamps do not turn on unless the DS3991 supply
voltage is > 4.5V and the voltage at the supply-voltage
monitor low (SVML) input is > 2V and the supply-volt-
age monitor high (SVMH) input is < 2V.
When both the DS3991 and the DC inverter supplies are
at acceptable levels, the DS3991 attempts to strike the
lamps. The DS3991 slowly ramps up the MOSFET gate
duty cycle until the lamp strikes. The controller detects
DS3991
Low-Cost CCFL Controller
______________________________________________________________________________________ 11
that the lamp has struck by detecting current flow in the
lamp. If during the strike ramp, the maximum allowable
voltage is reached, the controller stops increasing the
MOSFET gate duty cycle to keep from overstressing the
system. The DS3991 goes into a fault-handling state if
the lamp has not struck after 65,536 lamp cycles. If an
overvoltage event is detected during the strike attempt,
the DS3991 disables the MOSFET gate drivers and
goes into the fault handling state.
Once the lamp is struck, the DS3991 moves to the run-
lamp stage. In the run-lamp stage, the DS3991 adjusts
the MOSFET gate duty cycle to optimize the lamp cur-
rent. The gate duty cycle is always constrained to keep
the system from exceeding the maximum allowable
lamp voltage. If lamp current ever drops below the
lamp-out reference point for 65,536 lamp cycles, the
lamp is considered extinguished. In this case the MOS-
FET gate drivers are disabled and the device moves to
the fault-handling stage.
In the case of a lamp overcurrent, the DS3991 instanta-
neously declares the controller to be in a fault state. If
the DS3991 goes into the fault state, the DS3991 shuts
down. Once a fault state is entered, the controller
remains in that state until one of the following occurs:
V
CC
drops below the UVLO threshold
SVML input drops below 2.0V
SVMH input goes above 2.0V
Applications Information
Component Selection
External component selection has a large impact on the
overall system performance and cost. The two most
important external components are the transformers
and MOSFETs.
The transformer should be able to operate in the 40kHz
to 80kHz frequency range of the DS3991, and the turns
ratio should be selected so the MOSFET drivers run at
28% to 35% duty cycle during steady-state operation.
The transformer must be able to withstand the high
open-circuit voltage that is used to strike the lamp.
Additionally, its primary/secondary resistance and
inductance characteristics must be considered
because they contribute significantly to determining the
efficiency and transient response of the system. Table 1
shows a transformer specification that has been utilized
for a 12V inverter supply, 438mm x 2.2mm lamp design.
The MOSFETs must have a threshold voltage that is low
enough to work with logic-level signals, a low on-resis-
tance to maximize efficiency and limit the MOSFET’s
power dissipation, and a breakdown voltage high
enough to handle the transient. For push-pull topolo-
gies, the breakdown voltage of the MOSFETs should be
a minimum of 3x the inverter voltage supply.
Additionally, the total gate charge must be less than
Q
G
, which is specified in the
Recommended Operating
Conditions
table.
Table 1. Transformer Specifications (as used in the
Typical Operating Circuits
)
PARAMETER CONDITIONS MIN TYP MAX UNITS
Turns Ratio (Secondary/Primary) Push-Pull Type (Notes 1, 2, 3) 40
Turns Ratio (Secondary/Primary) Half-Bridge Type (Note 3) 80
Frequency 40 80 kHz
Output Power 6 W
Output Current 5 8 mA
Primary DCR Center tap to one end 200 m
Secondary DCR 500
Primary Leakage 12 μH
Secondary Leakage 185 mH
Primary Inductance 70 μH
Secondary Inductance 500 mH
1000ms (min) 2000
Secondary Output Voltage
Continuous 1000
V
RMS
Note 1: Primary should be bifilar wound with center-tap connection.
Note 2: Turns ratio is defined as secondary winding divided by the sum of both primary windings.
Note 3: This is the nominal turns ratio for driving a 438mm x 2.2mm lamp with a 12V supply. Refer to
Application Note 3375
for more
information on push-pull type applications.
DS3991
Low-Cost CCFL Controller
12 ______________________________________________________________________________________
INVERTER SUPPLY VOLTAGE
(5V ±10% TO 24V ±10%)
SVML
SVMH
VCC
DEVICE
SUPPLY VOLTAGE
(5V ±10%)
VCC
VCC
BRIGHT
ANALOG LAMP
BRIGHTNESS CONTROL
LOSC
POSC/PWM
RESISTOR SET
LAMP FREQUENCY
PWM LAMP BRIGHTNESS
CONTROL (OPTIONAL)
RESISTOR SET
BURST-DIMMING FREQUENCY
PWM_EN
SLOPE
VCC
GB
OVD
LCM
GND
GA
CCFL
LAMP
DUAL POWER MOSFET
TRANSFORMER
OVERVOLTAGE DETECTION
LAMP CURRENT MONITOR
DS3991
ON = OPEN
OFF/RESET = CLOSED
Typical Operating Circuits
Typical Push-Pull Application

DS3991Z+HB

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Display Drivers & Controllers CCFL Controller
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
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