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13
Figure 31. SoftStart Timing Diagram (Using Auxiliary Winding)
V
AUX(off)
V
AUX(on)
V
AUX
0 V
0 V
2 V
0 V
0 V
0 V
OUT2
OUT1
SoftStart Voltage
UV/OV Voltage
SOFTSTART
Feedforward Ramp Generator
The NCP1280 incorporates line feedforward (FF) to
compensate for changes in line voltage. A FF Ramp
proportional to V
in
is generated and compared to V
EA
. If the
line voltage changes, the FF Ramp slope changes
accordingly. The duty cycle will be adjusted immediately
instead of waiting for the line voltage change to propagate
around the system and be reflected back on V
EA
.
A resistor between V
in
and the FF pin (R
FF
) sets the
feedforward current (I
FF
). The FF Ramp is generated by
charging an internal 10 pF capacitor (C
FF
) with a constant
current proportional to I
FF
. The FF Ramp is finished
(capacitor is discharged) once the Oscillator Ramp reaches
2.0 V. Please refer to Figure 2 for a functional drawing of the
Feedforward Ramp generator.
I
FF
is usually a few hundred microamps, depending on the
operating frequency and the required duty cycle. If the
operating frequency and maximum duty cycle are known,
I
FF
is calculated using the equation below:
I
FF
+
C
FF
V
DC(inv)
125 k
6.7 k t
on(max)
where V
DC(inv)
is the voltage on the inverting input of the
Max DC Comparator and t
on(max)
is the maximum ON time.
Figure 18 shows the relationship between I
FF
and DC
MAX
.
For example, if a system is designed to operate at 200 kHz,
with a 60% maximum duty cycle at 100 V, the DC
MAX
pin
can be grounded and I
FF
is calculated as follows:
T +
1
f
+
1
200 kHz
+ 5.0 s
t
on(max)
+ DC
MAX
T + 0.6 5.0 s + 3.0 s
I
FF
+
C
FF
V
DC(inv)
125 k
6.7 k t
on(max)
+
10 pF 0.888 V 125 k
6.7 k 3.0 s
+ 55.2 A
For a minimum line voltage of 100 V, the required
feedforward resistor is calculated using the equation below:
R
FF
+
V
in
I
FF
* 12.0 k +
100 V
55.2 A
* 12.0 k [ 1.82 M
From the above calculations it can be observed that I
FF
is
controlled predominantly by the value of R
FF
, as the
resistance seen into the FF pin is only 12 k. If a tight
maximum duty cycle control overtemperature is required,
R
FF
should have a low thermal coefficient.
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14
Current Limit
The NCP1280 has two overcurrent protection modes,
cycle by cycle and cycle skip. It allows the NCP1280 to
handle momentary and hard shorts differently for the best
tradeoff in performance and safety. The outputs are disabled
typically 90 ns after a current limit fault is detected.
The cycle by cycle mode terminates the conduction cycle
(reducing the duty cycle) if the voltage on the CS pin
exceeds 0.48 V. If the voltage on the CS pin exceeds 0.57 V,
the converter enters the cycle skip (CSKIP) mode. While in
the CSKIP mode, the softstart capacitor is discharged and
the converter is disabled by a time determined by the CSKIP
timer.
The CSKIP timer is set by immediately discharging the
capacitor on the CSKIP pin (C
CSKIP
), and then charging it
with a constant current source of 12.3 A. The cycle skip
period ends when the voltage on the cycle skip capacitor
reaches 2.0 V. The cycle skip capacitor is calculated using
the equation below:
C
CSKIP
[
T
CSKIP 12.3 A
2V
Using the above equation, a cycle skip period of 11.0 s
requires a cycle skip capacitor of 68 pF. The differences
between the cycle by cycle and cycle skip modes are
observed in Figure 32.
Figure 32. Overcurrent Faults Timing Diagram
Cycle Skip
Voltage
0 V
0 V
0 V
0 V
0 V
OUT2
OUT1
I
LIM2
I
LIM1
V
AUX(off)
V
AUX(on)
V
AUX
CS Voltage
NORMAL
OPERATION
I
LIM2
RESET
I
LIM1
SOFTSTART
NORMAL
OPERATION
T
CSKIP
Once the cycle skip period is complete and V
AUX
reaches
11 V, a softstart sequence commences. The possible
minimum OFF time is set by C
CSKIP
. However, the actual
OFF time is generally greater than C
CSKIP
because it is the
cycle skip period added to the time it takes V
AUX
to reach
11 V.
Oscillator
The NCP1280 oscillator frequency is set by a single
external resistor connected between the R
T
pin and GND.
The oscillator is designed to operate up to 500 kHz.
The voltage on the R
T
pin is laser trim adjusted during
manufacturing to 1.3 V for an R
T
of 101 k. A current set
by R
T
generates an Oscillator Ramp by charging an internal
10 pF capacitor as shown in Figure 2. The period ends
(capacitor is discharged) once the Oscillator Ramp reaches
2.0 V. If R
T
increases, the current and the Oscillator Ramp
slope decrease, thus reducing the frequency. If R
T
decreases,
the opposite effect is obtained. Figure 16 shows the
relationship between R
T
and the oscillator frequency.
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Maximum Duty Cycle
A dedicated internal comparator limits the maximum ON
time of OUT1 by comparing the FF Ramp to V
DC(inv)
. If the
FF Ramp voltage exceeds V
DC(inv)
, the output of the Max
DC Comparator goes high.
This will reset the Output Latch,
thus turning OFF the outputs and limiting the duty cycle.
Duty cycle is defined as:
DC +
t
on
T
+ t
on
f
Therefore, the maximum ON time can be set to yield the
desired DC if the operating frequency is known. The
maximum ON time is set by adjusting the FF Ramp to reach
V
DC(inv)
in a time equal to t
on(max)
as shown in Figure 33.
The maximum ON time should be set for the minimum line
voltage. As line voltage increases, the slope of the FF Ramp
increases. This reduces the duty cycle below DC
MAX
, which
is a desirable feature as the duty cycle is inversely
proportional to line voltage.
Figure 33. Maximum ON Time Limit Waveforms
Oscillator Ramp
0 V
0 V
FF Ramp
T
t
on(max)
V
DC(inv)
2 V
An internal resistor divider from a 2.0 V reference is used
to set V
DC(inv)
. If the DC
MAX
pin is grounded, V
DC(inv)
is
0.88 V. If the pin is floating, V
DC(inv)
is 1.19 V. This is
equivalent to 60% or 80% of a 1.5 V FF Ramp. V
DC(inv)
can
be adjusted to other values by using an external resistor
network on the DC
MAX
pin. For example, if the minimum
line voltage is 100 V, R
FF
is 1.82 M, operating frequency
is 200 kHz and a maximum duty cycle of 70% is required,
V
DC(inv)
is calculated as follows:
V
DC(inv)
+
I
FF
6.7 k t
on(max)
C
FF
125 k
V
DC(inv)
+
55.2 A 6.7 k 3.5 s
10 pF 125 k
+1.04 V
This can be achieved by connecting a 19.6 k resistor
from the DC
MAX
pin to GND. The maximum duty cycle
limit can be disabled connecting a 100 k resistor between
the DC
MAX
and V
REF
pins.
5.0 V Reference
The NCP1280 includes a precision 5.0 V reference output.
The reference output is biased directly from V
AUX
and it can
supply up to 6 mA. Load regulation is 50 mV and line
regulation is 100 mV over the complete operating range.
It is recommended to bypass the reference output with a
0.1 F ceramic capacitor. The reference output is disabled
when an UV fault is present.
PWM Comparator
In steady state operation, the PWM comparator adjusts the
duty cycle by comparing the error signal to the FF Ramp.
The error signal is fed into the V
EA
input. The V
EA
input can
be driven directly with an optocoupler and a pullup resistor
from V
REF
. The drive of the V
EA
pin is simplified by
internally incorporating a series diode and resistor. The
series diode provides a 0.7 V offset between V
EA
input and
the PWM comparator inverting input. The outputs are
enabled if the V
EA
voltage is approximately 0.7 above the
valley voltage of the FF Ramp.
The pullup resistor is selected such that in the absence of
the error signal, the voltage on the V
EA
pin exceeds the peak
amplitude of the FF Ramp. Otherwise, the converter will not
be able to reach maximum duty cycle. The V
EA
range
required to control the DC from 0% to DC
MAX
is given by
the equation below:
V
EA(L)
t V
EA
t
ǒ
I
FF DC
186.56 pf f
) V
EA(L)
Ǔ
where, V
EA(L)
is the PWM comparator lower input
threshold.
SoftStart
Softstart (SS) allows the converter to gradually reach
steady state operation, thus reducing startup stress and
surges on the system. The duty cycle is limited during a
softstart sequence by comparing the Oscillator Ramp to the
SS voltage (V
SS
) by means of the SoftStart Comparator.
A 6.2 A current source starts to charge the capacitor on
the SS pin once faults are removed and V
AUX
reaches 11 V.
The SoftStart Comparator controls the duty cycle while the
SS voltage is below 2.0 V. Once V
SS
reaches 2.0 V, it exceeds
the Oscillator Ramp voltage and the SoftStart Comparator
does not limit the duty cycle. Figure 34 shows the
relationship between the outputs duty cycle and the
softstart voltage.

NCP1280DR2G

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Switching Controllers Active Clamp Voltage Mode PWM
Lifecycle:
New from this manufacturer.
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