7
FN6538.2
December 2, 2008
.
From t1, there is a nominal 4ms delay, which allows the VCC
pin to rise. At the same time, the LGATE/OCSET pin is
initialized by disabling the LGATE driver and drawing I
OCSET
(nominal 10µA) through R
OCSET
. This sets up a voltage that
will represent the OCSET trip point for the OCP sample and
hold operation. The sample and hold uses a digital counter and
DAC (to save the voltage so the stored value does not degrade)
for as long as the V
CC
is above V
POR
. See “Overcurrent
Protection (OCP)” on page 8 for more details on the equations
and variables. Upon the completion of sample and hold at t2,
the soft-start operation is initiated (around 0.8ms delay to t3),
and then around 4ms for the output voltage to ramp up (0% to
100%) between t3 and t4. The PGOOD output is allowed to go
high at t4 if VOS (and thus V
OUT
) is within the PGOOD
window.
Soft-Start and Pre-Biased Outputs
Functionally, the soft-start internally ramps the reference on the
non-inverting terminal of the error amp from zero to 0.8V in a
nominal 4ms. The output voltage will thus follow the ramp, from
zero to final value, in the same 4ms. The ramp is created
digitally, so there will be small discrete steps. There is no simple
way to change this ramp rate externally, as it is fixed by the
300kHz (or 600kHz) switching frequency (and the ramp and
delay time is the same for both frequencies).
After an initialization period (t2 to t3), the error amplifier
(COMP/EN pin) is enabled, and begins to regulate the
converter’s output voltage during soft-start. The oscillator’s
triangular waveform is compared to the ramping error amplifier
voltage. This generates PHASE pulses of increasing width that
charge the output capacitors. When the internally generated
soft-start voltage exceeds the reference voltage (0.8V), the
soft-start is complete, and the output should be in regulation at
the expected voltage. This method provides a rapid and
controlled output voltage rise; there is no large in-rush current
charging the output capacitors. The entire start-up sequence
from POR typically takes 9ms; 5ms for the delay and OCP
sample, and 4ms for the soft-start ramp.
Figure 3 shows the normal V
OUT
curve in blue; initialization
begins at t0, and the output ramps between t1 and t2. If the
output is pre-biased to a voltage less than the expected
value (as shown by the magenta curve), the ISL6341x will
detect that condition. Neither MOSFET will turn-on until the
soft-start ramp voltage exceeds the output; V
OUT
starts
seamlessly ramping from there.
There is a restriction for the pre-bias case; if the pre-biased
V
OUT
is greater than V
GD
, then the boot cap may get
discharged, and will not be able to restart. For example, if
V
IN
= 12V, V
OUT
= 8V and prebiased to 6V, and V
GD
is only
5V, then the voltage left on the boot cap (to UGATE) will not
be able to turn on the upper FET. The simple solution here is
to use the 12V for V
GD
. The guideline is to make V
GD
-
diode - Vth upper FET > V
OUT
to prevent this condition.
If the output is pre-biased to a voltage above the expected
value (as in the red curve), neither MOSFET will turn-on until
the end of the soft-start, at which time it will pull the output
voltage quickly down to the final value. Any resistive load
connected to the output will help pull-down the voltage (at
the RC rate of the R of the load and the C of the output
capacitance).
One exception to the overcharged case is if the pre-bias is
high enough to trip OV protection (>1V on VOS); then
LGATE will pulse to try to pull V
OUT
lower. The IC will remain
latched in this mode until V
CC
power is toggled.
If the V
IN
to the upper MOSFET drain (or the V
GD
voltage to
the boot diode) is from a different supply that comes up after
V
CC
, the soft-start would start its cycle, but with no output
voltage ramp. Once the undervoltage protection is enabled
(at the end of the soft-start ramp), the output will latch off.
Therefore, for normal operation, V
IN
(and V
GD
) must be high
enough before or with V
CC
. If this is not possible, then the
alternative is add sequencing logic to the COMP/EN pin to
delay the soft-start until the V
IN
(and V
GD
) supply is ready
(see “Input Voltage Considerations” on page 12).
LGATE
STARTS
SWITCHING
4.0ms
V
OUT
(0.25V/DIV)
GND>
GND>
GND>
GND>
t0 t1 t2 t3 t4
0.8ms 4.0ms
COMP/EN (0.25V/DIV)
0.25V/DIV
LGATE/OCSET
0.7V
PGOOD (2V/DIV)
FIGURE 2. LGATE/OCSET AND SOFT-START OPERATION
FIGURE 3. SOFT-START WITH PRE-BIAS
GND>
V
OUT
NORMAL
GND>GND>
V
OUT
PRE-BIASED
V
OUT
OVERCHARGED
t0 t1 t2
ISL6341, ISL6341A, ISL6341B, ISL6341C
8
FN6538.2
December 2, 2008
If the IC is disabled after soft-start (by pulling COMP/EN pin
low), and then enabled (by releasing the COMP/EN pin),
then the full initialization (including a new OCP sample) will
take place.
If the output is shorted to GND during soft-start, the OCP will
handle it, as described in the next section.
Overcurrent Protection (OCP)
The overcurrent function protects the converter from a shorted
output by using the lower MOSFET’s ON-resistance, r
DS(ON)
,
to monitor the current. A resistor (R
OCSET
) programs the
overcurrent trip level (see “Typical Application” on page 3).
This method enhances the converter’s efficiency and reduces
cost by eliminating a current sensing resistor.
Following POR and release of COMP/EN, the ISL6341x
initiates the Overcurrent Protection sample and hold
operation. The LGATE driver is disabled to allow an internal
10µA current source to develop a voltage across R
OCSET
.
The ISL6341x samples this voltage (which is referenced to
the GND pin) at the LGATE/OCSET pin, and holds it in a
counter and DAC combination. This sampled voltage is held
internally as the Overcurrent Set Point, for as long as power
is applied, or until a new sample is taken after coming out of
a COMP/EN shut-down.
The actual monitoring of the lower MOSFET’s ON-resistance
starts 200ns (nominal) after the edge of the internal PWM logic
signal (that creates the rising external LGATE signal). This is
done to allow the gate transition noise and ringing on the
PHASE pin to settle out before monitoring. The monitoring
ends when the internal PWM edge (and thus LGATE) goes low.
The OCP can be detected anywhere within the above window.
To allow sufficient time to detect OCP, the regulator will limit
the maximum UGATE duty cycle to ~85% at 300kHz (~75%
at 600kHz); there will always be an LGATE pulse of at least
300ns. This minimum width will also act as a boot-refresh
function. If the boot capacitor loses any charge while UGATE
is high, it will be refreshed each cycle while LGATE is high.
The ISL6341x share most of the detection circuitry; the main
difference among them is what happens after detection.
ISL6341, ISL6341B
When overcurrent is detected (while LGATE is high), the logic
will disable UGATE, and leave LGATE high until the current
drops to 1/2 of its programmed OCP value. This may take
several clock cycles, and it keeps the current from building up
too high. Once the current is low enough, UGATE will go high
on the next PWM cycle, and OCP will be monitored when
LGATE goes high. If OCP trips a 2nd time, it will again wait
until the current drops. If it trips for the 3rd time, it will latch off
the output (LGATE and UGATE low). If there is no OCP trip on
one of the retries, then the trip-counter resets to zero, and
three new consecutive cycles are required to latch off.
Figure 4 shows a typical waveform for the ISL6341,
ISL6341B, where the normal inductor current is around 10A,
and the OCP trip is 16A. This is just an illustration; the actual
shape of the waveforms depends on the component values,
as well as the characteristics of the load and the short. On the
third trip, the gate drivers stop switching, and the current goes
to zero. To recover from this latched off condition, the user
must toggle V
CC
(power-down and power-up) for a new POR,
or toggle COMP/EN pin to restart (either includes initialization
and soft-start).
As the output inductor current rises and falls, the output
voltage is also affected. Note that in extreme cases during
the three consecutive trips, the UV may actually trip before
the OCP. The IC provides protection in either case, but
perhaps not quite at the programmed current. An OCP trip
can be reset by toggling either POR or COMP/EN, but a UV
trip is only reset by toggling POR. See Table 2 for the
protection summary.
Starting up into a shorted load will be handled the same way;
but the waveforms may look different, since the output is not
yet at its final value. OCP is always enabled during soft-start
(UV is not); it will need the three consecutive trips to latch off.
ISL6341A, ISL6341C
Figure 5 shows the same conditions for the ISL6341A,
ISL6341C. For this version, when overcurrent is first
detected (while LGATE is high), the logic will shut off the
output (LGATE and UGATE both go low), and the current
goes to zero.
It will then go into a “hiccup” mode of infinite retries. After two
dummy soft-start time-outs, a real soft-start will begin. If the
short is still there, it will trip during the soft-start ramp, and
will start another retry cycle. Once the short is removed, the
next real soft-start will be successful, and normal operation
can continue.
FIGURE 4. OCP TIMING (ISL6341, ISL6341B)
UGATE (24V/DIV)
0A>
GND>
OC
I
INDUCTOR
(10A/DIV)
1/2 OC
GND>
LGATE (12V/DIV)
ISL6341, ISL6341A, ISL6341B, ISL6341C
9
FN6538.2
December 2, 2008
.
Figure 6 shows the ISL6341A, ISL6341C output response
during a retry of an output shorted to GND. At time t0, the
output has been turned off, due to sensing an overcurrent
condition. There are two internal soft-start delay cycles (t1
and t2) to allow the MOSFETs to cool down, to keep the
average power dissipation in retry at an acceptable level. At
time t2, the output starts a normal soft-start cycle, and the
output tries to ramp. If the short is still applied, and the
current reaches the OCSET trip point any time during
soft-start ramp period, the output will shut off and return to
time t0 for another delay cycle. The retry period is thus two
dummy soft-start cycles plus one variable one, which
depends on how long it takes to trip the sensor each time.
Figure 6 shows an example where the output gets about
half-way up before shutting down; therefore, the retry (or
hiccup) time will be around 12ms. The minimum should be
nominally 9.6ms and the maximum 14.4ms. If the short
condition is finally removed, the output should ramp up
normally on the next t2 cycle.
Starting up into a shorted load looks the same as a retry into
that same shorted load. In both cases, OCP is always
enabled during soft-start; once it trips, it will go into retry
(hiccup) mode. The retry cycle will always have two dummy
time-outs, plus whatever fraction of the real soft-start time
passes before the detection and shut-off; at that point, the
logic immediately starts a new two dummy cycle time-out.
Both OCP and UVP protect against shorts to GND, but the
responses (and recovery from) are different, as shown in
Table 2. For some combinations of output components and
shorting method, it may be difficult to predict which
protection will trip first (output voltage going too low, or
current going too high). The ISL6341C removes that
uncertainty by disabling the UVP, and relying only on the
OCP. Note that for the other 3 versions, if OCP trips first, it
locks out the UVP from also tripping, so that only the OCP
response (and recovery) are active.
OVERCURRENT EQUATIONS
For all the ISL6341x, versions, the overcurrent function will
trip at a peak inductor current (I
PEAK)
determined by
Equation 1:
where I
OCSET
is the internal OCSET current source (10µA
typical). The OC trip point varies in a system mainly due to
the MOSFET’s r
DS(ON)
variations (over process, current and
temperature). To avoid overcurrent tripping in the normal
operating load range, find the R
OCSET
resistor from
Equation 1 with:
1. The maximum r
DS(ON)
at the highest junction
temperature.
2. The minimum I
OCSET
from the “Electrical Specification
Table” on page 5.
3. Determine I
PEAK
for
,
where ΔI is the output inductor ripple current.
For an equation for the ripple current see “Output Inductor
Selection” on page 15.
The range of allowable voltages detected (I
OCSET
*R
OCSET
)
is 0mV to 550mV; but the practical range for typical
MOSFETs is smaller. If the voltage drop across R
OCSET
is
set too low (< ~20mV), that can cause almost continuous
OCP tripping. It would also be very sensitive to system noise
and in-rush current spikes, so it should be avoided. The
maximum setting is 550mV, but most of the recommended
MOSFETs for the ISL6341x are not expected to handle the
power of the maximum trip point.
There is no way to disable the OCP, but setting it above the
maximum value (>600mV) will come close; for most cases, it
should be high enough (compared to the normal expected
range) to appear disabled. No resistor at all could give the
clamped maximum value (unless the loading on the LGATE
prevents charging the node fully). But there is no low-voltage
clamp on LGATE, so it could rise to over 3V and turn-on for
FIGURE 5. OCP TIMING (ISL6341A, ISL6341C)
UGATE (24V/DIV)
0A>
GND>
OC
I
INDUCTOR
(10A/DIV)
LGATE (12V/DIV)
GND>
FIGURE 6. OCP RETRY OPERATION (ISL6341A, ISL6341C)
4.8ms4.8ms 0ms TO 4.8ms
4.8ms
t0
t1
t2
t0
V
OUT
(0.5V/DIV)
GND>
INTERNAL SOFT-START RAMP DELAYS
I
PEAK
I
OCSET
xR
OCSET
r
DS ON()
-------------------------------------------------=
(EQ. 1)
I
PEAK
I
OUT MAX()
ΔI()
2
----------
+>
ISL6341, ISL6341A, ISL6341B, ISL6341C

ISL6341CCRZ-T

Mfr. #:
Manufacturer:
Renesas / Intersil
Description:
Switching Controllers 10LD 3X3 SYNCH PWM BUCK CONT 5V OR 12V
Lifecycle:
New from this manufacturer.
Delivery:
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