NCP1028
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10
APPLICATION INFORMATION
Introduction
The NCP1028 offers a complete current−mode control
solution and enhances the NCP101X series. The
component integrates everything needed to build a rugged
and low−cost Switch−Mode Power Supply (SMPS)
featuring low standby power.
Current−Mode Operation: The controller uses a
current−mode control architecture, which, together
with an adjustable ramp compensation circuitry,
ensures efficient and stable continuous or
discontinuous conduction designs.
700 V–5.8 W Power Switch Circuit: Due to
ON Semiconductor Very High Voltage Integrated
Circuit technology, the circuit hosts a high−voltage
power switch circuit featuring a 5.8 W R
DS(on)
– T
J
=
25°C. This value lets the designer build a 15 W
power supply operated on universal mains as
long as sufficient copper area exists to lower the
junction−to−ambient thermal resistance. An internal
current source delivers the startup current, necessary
to crank the power supply.
Short−Circuit Protection: By permanently
monitoring the feedback line activity, the circuit is
able to detect the presence of a short−circuit,
immediately reducing the output power for a total
system protection. A 55 ms timer is started as soon as
the feedback pin asks for the maximum peak current.
At the end of this timer, if the fault is still present,
then the device enters a safe, auto−recovery burst
mode, affected by a fixed 440 ms recurrence. Once the
short has disappeared, the controller resumes and goes
back to normal operation. The timer duration is fully
independent from the V
CC
capacitor value.
Over Power Protection: A possibility exists to reduce
the maximum output power capability in high line
conditions. A simple two resistor network wired to the
bulk capacitor will program the maximum current
reduction for a given input voltage (down to 20% of
the maximum peak current).
Brown−Out Input: A fraction of the input voltage
appears on pin 3, due to a resistive divider. If the
mains drops below a level adjusted by this resistive
divider, the circuit does not switch. As soon as the
mains goes back within its normal range, the device
resumes operation and operates normally. By adjusting
the bridge resistors, it becomes possible to set the
brown−out levels (on and off) independently.
Latchoff: Pin 3 also welcomes a comparator who
offers a way to fully latch the controller. If an external
event (e.g. an overtemperature) brings the brown−out
pin above 3.5 V, the circuit stays permanently off
until the user cycles its V
CC
down, for instance by
unplugging the converter from the mains outlet.
Frequency Jittering: The internal clock receives a
low frequency modulation which helps smoothing the
power supply EMI signature.
Soft−Start: A 1.0 ms soft−start ensures a smooth
startup sequence, reducing output overshoots.
Skip Cycle: If SMPS naturally exhibit a good
efficiency at nominal load, they begin to be less
efficient when the output power demand diminishes.
By skipping unneeded switching cycles, the NCP1028
drastically reduces the power wasted during light load
conditions. Experiments carried over the 5.0 V/2.0 A
demonstration board reveal a standby power at
no−load and 265 Vac of 85 mW and an efficiency for
500 mW output power of 64% at 230 Vac.
NCP1028
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11
Startup Sequence
The NCP1028 includes a high−voltage startup circuitry,
directly deriving current from the bulk line to charge the
V
CC
capacitor. Figure 23 details the simplified internal
arrangement.
Vbulk
I1
RV
CC
1
I2
+
CV
CC
I
clamp
Vz = 8.7 V
ICC1
+
-
V
CCon
V
CCoff
+
5
8
+
IC1
Figure 23. Internal Arrangement of the Startup Circuitry
When the power supply is first connected to the mains
outlet, the internal current source is biased and charges up
the V
CC
capacitor. When the voltage on this V
CC
capacitor
reaches the VCC
ON
level (typically 8.5 V), the current
source turns off, reducing the amount of power being
dissipated. At this time, the V
CC
capacitor only supplies the
controller, and the auxiliary supply should take over before
V
CC
collapses below VCC
(min)
. This V
CC
capacitor, CV
CC
,
must therefore be calculated to hold enough energy so that
V
CC
stays above VCC
(min)
(7.3 V typical) until the
auxiliary voltage fully takes over.
An auxiliary winding is needed to maintain the V
CC
in
order to self−supply the switcher. The V
CC
capacitor has
only a supply role and its value does not impact other
parameters such as fault duration or the frequency sweep
period for instance. As one can see in Figure 23, an internal
active Zener diode, protects the switcher against lethal V
CC
runaways. This situation can occur if the feedback loop
optocoupler fails, for instance, and you would like to
protect the converter against an over voltage event.
The V
CC
capacitor can be calculated knowing a) the
amount of energy that needs to be stored; b) the time it
takes for the auxiliary voltage to appear, and; c) the current
consumed by the controller at that time. For a better
understanding, Figure 24 shows how the voltage evolves
on the V
CC
capacitor upon startup.
NCP1028
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12
Figure 24. A typical startup sequence showing the V
CC
capacitor
voltage evolution versus time.
Suppose our power supply takes 10 ms (t
startup
) to bring
the output voltage to its target value. We know that the
switcher consumption is around 2.0 mA (I
CC1
). Therefore,
we can calculate the amount of capacitance we need, to
hold V
CC
above 7.5 V at least for 10 ms while delivering
2.0 mA:
C w
I
CC1
t
startup
DV
CC
or, by replacing with the above values,
C w
2m · 10 m
1
w 20 mF
then select a 33 mF for the V
CC
capacitor.
Fault Condition – Short−Circuit on V
CC
In some fault situations, a short−circuit can purposely
occur between V
CC
and GND. In high line conditions
(V
HV
= 370 V
DC
) the current delivered by the startup
device will seriously increase the junction temperature. For
instance, since IC1 equals 3.0 mA (the min corresponds to
the highest T
J
), the device would dissipate 370 3 m =
1.1 W. To avoid this situation, the controller includes a
novel circuitry made of two startup levels, IC1 and IC2. At
powerup, as long as V
CC
is below a 1.3 V level, the source
delivers IC1 (around 650 mA typical), then, when V
CC
reaches 1.3 V, the source smoothly transitions to IC2 and
delivers its nominal value. As a result, in case of
short−circuit between V
CC
and GND, the power dissipation
will drop to 370 650 m = 240 mW. Figure 25 portrays
this particular behavior.
Figure 25. The startup source now features a
dual−level startup current.
The first startup period is calculated by the formula
C V = I t, which implies a 33 m 1.3/650 m = 66 ms
startup time for the first sequence (t
1
). The second
sequence (t
2
) is obtained by toggling the source to 4.0 mA
with a delta V of VCC
ON
– VCCth = 8.5 – 1.5 = 7.0 V,
which finally leads to a second startup time of
7 33 m/6.0 m = 39 ms. The total startup time becomes
66 m + 39 m = 105 ms as a typical value. Please note that
this calculation is approximated by the presence of the knee
in the vicinity of the transition.

NCP1028P065G

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
AC/DC Converters NCP1028 65 KHZ
Lifecycle:
New from this manufacturer.
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