1010 Tyco Electronics Corp..
Data Sheet
July 2002dc-dc Converters; 36 to 75 Vdc Input, 3.3 Vdc Output; 165 W to 198 W
FW250F1 and FW300F1 Power Modules:
Safety Considerations
For safety-agency approval of the system in which the
power module is used, the power module must be
installed in compliance with the spacing and separation
requirements of the end-use safety agency standard,
i.e.,
UL
1950,
CSA
C22.2 No. 950-95, and VDE 0805
(IEC60950, 3
rd
edition).
If the input source is non-SELV (ELV or a hazardous
voltage greater than 60 Vdc and less than or equal to
75 Vdc), for the module’s output to be considered
meeting the requirements of safety extra-low voltage
(SELV), all of the following must be true:
The input source is to be provided with reinforced
insulation from any hazardous voltages, including the
ac mains; and
One VI pin and one VO pin are to be grounded or
both the input and output pins are to be kept floating;
and
The input pins of the module are not operator acces-
sible; and
Another SELV reliability test is conducted on the
whole system, as required by the safety agencies, on
the combination of supply source and the subject
module to verify that under a single fault, hazardous
voltages do not appear at the module’s output.
Note: Do not ground either of the input pins of the
module without grounding one of the output pins.
This may allow a non-SELV voltage to appear
between the output pin and ground.
The power module has extra-low voltage (ELV) outputs
when all inputs are ELV.
The input to these units is to be provided with a maxi-
mum 20 A normal-blow fuse in the ungrounded lead.
Feature Descriptions
Overcurrent Protection
To provide protection in a fault (output overload) condi-
tion, the unit is equipped with internal current-limiting
circuitry and can endure current limiting for an unlim-
ited duration. At the point of current-limit inception, the
unit shifts from voltage control to current control. If the
output voltage is pulled very low during a severe fault,
the current-limit circuit can exhibit either foldback or
tailout characteristics (output-current decrease or
increase). The unit operates normally once the output
current is brought back into its specified range.
Remote On/Off
To turn the power module on and off, the user must
supply a switch to control the voltage between the on/off
terminal and the V
I(–) terminal (Von/off). The switch can be
an open collector or equivalent (see Figure 17). A logic
low is V
on/off = 0 V to 1.2 V, during which the module is on.
The maximum I
on/off during a logic low is 1 mA. The switch
should maintain a logic-low voltage while sinking 1 mA.
During a logic high, the maximum V
on/off generated by
the power module is 15 V. The maximum allowable
leakage current of the switch at V
on/off = 15 V is 50 µA.
If not using the remote on/off feature, short the
ON/OFF pin to V
I(–).
8-580
Figure 17. Remote On/Off Implementation
+
Ion/off
Von/off
CASE
ON/OFF
V
I(+)
V
I(–)
SENSE(+)
SENSE(–)
V
O(+)
V
O(–)
Tyco Electronics Corp.. 11
Data Sheet
July 2002 dc-dc Converters; 36 to 75 Vdc Input, 3.3 Vdc Output; 165 W to 198 W
FW250F1 and FW300F1 Power Modules:
Feature Descriptions (continued)
Remote Sense
Remote sense minimizes the effects of distribution
losses by regulating the voltage at the remote-sense
connections. The voltage between the remote-sense
pins and the output terminals must not exceed the out-
put voltage sense range given in the Feature Specifica-
tions table, i.e.:
[V
O(+) – VO(–)] – [SENSE(+) SENSE(–)] 0.5 V
The voltage between the V
O(+) and VO(–) terminals
must not exceed the minimum value indicated in the
output overvoltage shutdown section of the Feature
Specifications table. This limit includes any increase in
voltage due to remote-sense compensation and output
voltage set-point adjustment (trim), see Figure 18.
If not using the remote-sense feature to regulate the out-
put at the point of load, connect SENSE(+) to V
O(+) and
SENSE(–) to V
O(–) at the module.
8-651
Figure 18. Effective Circuit Configuration for
Single-Module Remote-Sense Operation
Output Voltage Set-Point Adjustment
(Trim)
Output voltage trim allows the user to increase or
decrease the output voltage set point of a module. This
is accomplished by connecting an external resistor
between the TRIM pin and either the SENSE(+) or
SENSE(–) pins. With an external resistor between the
TRIM and SENSE(–) pins (R
adj-down), the output voltage
set point (V
O, adj) decreases (see Figure 19). The follow-
ing equation determines the required external-resistor
value to obtain a percentage output voltage change of
%.
The test results for this configuration are displayed in
Figure 20. This figure applies to all output voltages.
With an external resistor connected between the TRIM
and SENSE(+) pins (R
adj-up), the output voltage set
point (V
O, adj) increases (see Figure 21).
The following equation determines the required exter-
nal-resistor value to obtain a percentage output voltage
change of %.
The test results for this configuration are displayed in
Figure 22.
The voltage between the V
O(+) and VO(–) terminals
must not exceed the minimum value of the output over-
voltage protection as indicated in the Feature Specifi-
cations table. This limit includes any increase in voltage
due to remote-sense compensation and output voltage
set-point adjustment (trim). See Figure 18.
If not using the trim feature, leave the TRIM pin open.
8-748 (C).b
Figure 19. Circuit Configuration to Decrease
Output Voltage
VO(–)
SENSE(+)
SENSE(–)
V
O(+)
V
I(–)
V
I(+)
IO
LOAD
CONTACT AND
DISTRIBUTION LOSSE
S
SUPPLY
I
I
CONTACT
RESISTANCE
Radj-down
205
%
---------- 2.255
k=
R
adj-up
VO, nom 1
%
100
----------+()1.225()
1.225%
()
-------------------------------------------------------------------------
205 2.255
k=
VI(+)
V
I(–)
ON/OFF
CASE
V
O(+)
V
O(–)
SENSE(+)
TRIM
SENSE(–)
Radj-down
RLOAD
1212 Tyco Electronics Corp..
Data Sheet
July 2002dc-dc Converters; 36 to 75 Vdc Input, 3.3 Vdc Output; 165 W to 198 W
FW250F1 and FW300F1 Power Modules:
Feature Descriptions (continued)
Output Voltage Set-Point Adjustment
(Trim) (continued)
8-1171 (C).g
Figure 20. Resistor Selection for Decreased Output
Voltage
8-715 (C).b
Figure 21. Circuit Configuration to Increase
Output Voltage
8-1172 (C).f
Figure 22. Resistor Selection for Increased Output
Voltage
Output Overvoltage Protection
The output voltage is monitored at the VO(+) and VO(–)
pins of the module. If the voltage at these pins exceeds
the value indicated in the Feature Specifications table,
the module will shut down and latch off. Recovery from
latched shutdown is accomplished by cycling the dc
input power off for at least 1.0 s or toggling the primary
referenced on/off signal for at least 1.0 s.
Output Current Monitor
The CURRENT MON pin provides a dc voltage propor-
tional to the dc output current of the module given in
the Feature Specifications table. For example, on the
FW250F1, the V/A ratio is set at 65 mV/A ± 10% @
70 °C case. At a full load current of 50 A, the voltage on
the CURRENT MON pin is 3.25 V. The current monitor
signal is referenced to the SENSE(–) pin on the sec-
ondary and is supplied from a source impedance of
approximately 2 k. It is recommended that the CUR-
RENT MON pin be left open when not in use, although
no damage will result if the CURRENT MON pin is
shorted to secondary ground. Directly driving the CUR-
RENT MON pin with an external source will detrimen-
tally affect operation of the module and should be
avoided.
0 10 20 30 40
1M
100k
10k
1k
ADJUSTMENT RESISTOR VALUE
PERCENT CHANGE IN OUTPUT VOLTAGE (%)
(Ω)
VI(+)
V
I(-)
ON/OFF
CASE
V
O(+)
V
O(-)
SENSE(+)
TRIM
SENSE(-)
Radj-up
RLOAD
0 2 4 6 10
10M
PERCENT CHANGE IN OUTPUT VOLTAGE ( )
ADJUSTMENT RESISTOR VALUE (
)
1M
100k
10k
8
%

FW250F1

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DC DC CONVERTER 3.3V 165W
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