Tyco Electronics Corp.. 13
Data Sheet
July 2002 dc-dc Converters; 36 to 75 Vdc Input, 3.3 Vdc Output; 165 W to 198 W
FW250F1 and FW300F1 Power Modules:
Feature Descriptions (continued)
Synchronization
Any module can be synchronized to any other module
or to an external clock using the SYNC IN or SYNC
OUT pins. The modules are not designed to operate in
a master/slave configuration; that is, if one module fails,
the other modules will continue to operate.
SYNC IN Pin
This pin can be connected either to an external clock or
directly to the SYNC OUT pin of another FW250x or
FW300x module.
If an external clock signal is applied to the SYNC IN
pin, the signal must be a 500 kHz (±50 kHz) square
wave with a 4 Vp-p amplitude. Operation outside this
frequency band will detrimentally affect the perfor-
mance of the module and must be avoided.
If the SYNC IN pin is connected to the SYNC OUT pin
of another module, the connection should be as direct
as possible, and the V
I(–) pins of the modules must be
shorted together.
Unused SYNC IN pins should be tied to V
I(–). If the
SYNC IN pin is unused, the module will operate from
its own internal clock.
SYNC OUT Pin
This pin contains a clock signal referenced to the V
I(–)
pin. The frequency of this signal will equal either the
module’s internal clock frequency or the frequency estab-
lished by an external clock applied to the SYNC IN pin.
When synchronizing several modules together, the
modules can be connected in a daisy-chain fashion
where the SYNC OUT pin of one module is connected
to the SYNC IN pin of another module. Each module in
the chain will synchronize to the frequency of the first
module in the chain.
To avoid loading effects, ensure that the SYNC OUT
pin of any one module is connected to the SYNC IN pin
of only one module. Any number of modules can be
synchronized in this daisy-chain fashion.
Overtemperature Shutdown
To provide protection in a fault condition, the unit is
equipped with an overtemperature shutdown circuit.
The shutdown circuit will not engage unless the unit is
operated above the maximum case temperature.
Recovery from overtemperature shutdown is
accomplished by cycling the dc input power off for at
least 1.0 s or toggling the primary referenced on/off
signal for at least 1.0 s.
Forced Load Sharing (Parallel Operation)
For either redundant operation or additional power
requirements, the power modules can be configured for
parallel operation with forced load sharing (see
Figure 23). For a typical redundant configuration,
Schottky diodes or an equivalent should be used to
protect against short-circuit conditions. Because of the
remote sense, the forward-voltage drops across the
Schottky diodes do not affect the set point of the
voltage applied to the load. For additional power
requirements, where multiple units are used to develop
combined power in excess of the rated maximum, the
Schottky diodes are not needed.
Good layout techniques should be observed for noise
immunity. To implement forced load sharing, the follow-
ing connections must be made:
The parallel pins of all units must be connected
together. The paths of these connections should be
as direct as possible.
All remote-sense pins should be connected to the
power bus at the same point, i.e., connect all
SENSE(+) pins to the (+) side of the power bus at the
same point and all SENSE(–) pins to the () side of
the power bus at the same point. Close proximity and
directness are necessary for good noise immunity.
1414 Tyco Electronics Corp..
Data Sheet
July 2002
dc-dc Converters; 36 to 75 Vdc Input, 3.3 Vdc Output; 165 W to 198 W
FW250F1 and FW300F1 Power Modules:
Feature Descriptions (continued)
Forced Load Sharing (Parallel Operation)
(continued)
When not using the parallel feature, leave the
PARALLEL pin open.
8-581 (C)
Figure 23. Wiring Configuration for Redundant
Parallel Operation
Power Good Signal
The PWR GOOD pin provides an open-drain signal
(referenced to the SENSE(–) pin) that indicates the
operating state of the module. A low impedance
(<100 ) between PWR GOOD and SENSE(–) indi-
cates that the module is operating. A high impedance
(>1 M) between PWR GOOD and SENSE(–) indi-
cates that the module is off or has failed. The PWR
GOOD pin can be pulled up through a resistor to an
external voltage to facilitate sensing. This external volt-
age level must not exceed 40 V, and the current into the
PWR GOOD pin during the low-impedance state
should be limited to 1 mA maximum.
Thermal Considerations
Introduction
The power modules operate in a variety of thermal
environments; however, sufficient cooling should be
provided to help ensure reliable operation of the unit.
Heat-dissipating components inside the unit are ther-
mally coupled to the case. Heat is removed by conduc-
tion, convection, and radiation to the surrounding
environment. Proper cooling can be verified by mea-
suring the case temperature. Peak temperature occurs
at the position indicated in Figure 24.
8-1303 (C).a
Note: Top view, measurements shown in millimeters and (inches).
Pin locations are for reference only.
Figure 24. Case Temperature Measurement
Location
The temperature at this location should not exceed
100 °C. The maximum case temperature can be limited
to a lower value for extremely high reliability. The output
power of the module should not exceed the rated power
for the module as listed in the Ordering Information table.
For additional information about these modules, refer to
the
Thermal Management for FC- and FW-Series 250
W300 W Board-Mounted Power Modules
Technical
Note (TN96-009EPS).
VO(+)
PARALLEL
SENSE(+)
SENSE(-)
V
O(-)
CASE
VI(+)
ON/OFF
V
I(-)
VO(+)
PARALLEL
SENSE(+)
SENSE(-)
V
O(-)
CASE
V
I(+)
ON/OFF
V
I(-)
30.5
(1.20)
82.6
(3.25)
CASE
SYNC IN
V
I(-)
V
I(+)
V
O(+)
V
O(-)
SYNC OUT
MEASURE CASE
TEMPERATURE HERE
ON/OFF
Tyco Electronics Corp.. 15
Data Sheet
July 2002 dc-dc Converters; 36 to 75 Vdc Input, 3.3 Vdc Output; 165 W to 198 W
FW250F1 and FW300F1 Power Modules:
Thermal Considerations (continued)
Heat Transfer Without Heat Sinks
Derating curves for forced-air cooling without a heat
sink are shown in Figures 25 and 26. These curves can
be used to determine the appropriate airflow for a given
set of operating conditions. For example, if the unit with
airflow along its length dissipates 20 W of heat, the
correct airflow in a 40 °C environment is 1.0 m/s
(200 ft./min.).
8-1315 (C)
Figure 25. Convection Power Derating with No Heat
Sink; Airflow Along Width (Transverse)
8-1314 (C)
Figure 26. Convection Power Derating with No Heat
Sink; Airflow Along Length
(Longitudinal)
Heat Transfer with Heat Sinks
The power modules have through-threaded, M3 x 0.5
mounting holes, which enable heat sinks or cold plates
to be attached to the module. The mounting torque
must not exceed 0.56 N-m (5 in.-lb.). For the screw
attachment from the pin side, the recommended hole
size on the customer’s PWB around the mounting
holes is 0.130 ± 0.005 inches. If a larger hole is used,
the mounting torque from the pin side must not exceed
0.25 N-m (2.2 in.-lbs.).
Thermal derating with heat sinks is expressed by using
the overall thermal resistance of the module. Total
module thermal resistance (θca) is defined as the max-
imum case temperature rise (T
C, max) divided by the
module power dissipation (P
D):
The location to measure case temperature (T
C) is
shown in Figure 24. Case-to-ambient thermal resis-
tance vs. airflow for various heat sink configurations is
shown in Figure 27 and Figure 28. These curves were
obtained by experimental testing of heat sinks, which
are offered in the product catalog.
8-1321 (C)
Figure 27. Case-to-Ambient Thermal Resistance
Curves; Transverse Orientation
0 10203040 10
0
0
40
60
70
LOCAL AMBIENT TEMPERATURE, T
A
(
¡C
)
P
O
W
E
R
D
I
S
S
I
P
A
T
I
O
N
,
P
D
(
W
)
30
20
10
9080706050
50
4.0 m/s (800 ft./min.)
3.5 m/s (700 ft./min.)
3.0 m/s (600 ft./min.)
2.5 m/s (500 ft./min.)
2.0 m/s (400 ft./min.)
1.5 m/s (300 ft./min.)
1.0 m/s (200 ft./min.)
0.5 m/s (100 ft./min.)
0.1 m/s (20 ft./min.) NAT. CONV.
0 10203040 10
0
0
40
60
70
LOCAL A
M
BIEN
T
TE
M
PERA
T
URE, TA
(
¡C
)
P
O
W
E
R
D
I
S
S
I
P
A
T
I
O
N
,
P
D
(
W
)
30
20
10
9080706050
4.0 m/s (800 ft./min.)
3.5 m/s (700 ft./min.)
3.0 m/s (600 ft./min.)
2.5 m/s (500 ft./min.)
2.0 m/s (400 ft./min.)
1.5 m/s (300 ft./min.)
1.0 m/s (200 ft./min.)
0.5 m/s (100 ft./min.)
50
0.1 m/s (20 ft./min.) NAT. CONV.
θca
TCmax,
PD
---------------------
T
C TA()
P
D
------------------------
==
0.0
0.5
3.0
3.5
4.0
4.5
2.5
2.0
1.0
1 1/2 IN. HEAT SINK
1 IN. HEAT SINK
1/2 IN. HEAT SINK
1/4 IN. HEAT SINK
NO HEAT SINK
1.5
AIR VELOCITY, m/s
(
ft./min.
)
00.5
(100)
1.0
(200)
1.5
(300)
2.0
(400)
2.5
(500)
3.0
(600)
CASE-TO-AMBIENT THERMAL
RESISTANCE, R
CA (˚C/W)

FW250F1

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Description:
DC DC CONVERTER 3.3V 165W
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