LTC3722-1/LTC3722-2
22
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Power Transformer
Switching frequency, core material characteristics, series
resistance and input/output voltages all play an important
role in transformer selection. Close attention also needs
to be paid to leakage and magnetizing inductances as
they play an important role in how well the converter will
achieve ZVS. Planar magnetics are very well suited to
these applications because of their excellent control of
these parameters.
Turns Ratio
The required turns ratio for a current doubler secondary
is given below. Depending on the magnetics selected, this
value may need to be reduced slightly.
Turns ratio formula:
N =
V
IN(MIN)
D
MAX
2 V
OUT
where:
V
IN(MIN)
= Minimum V
IN
for operation
D
MAX
= Maximum duty cycle of controller (DC
MAX
)
Output Capacitors
Output capacitor selection has a dramatic impact on ripple
voltage, dynamic response to transients and stability.
Capacitor ESR along with output inductor ripple current
will determine the peak-to-peak voltage ripple on the out-
put. The current doubler configuration is advantageous
because it has inherent ripple current reduction. The dual
output inductors deliver current to the output capacitor 180
degrees out-of-phase, in effect, partially canceling each
others ripple current. This reduction is maximized at high
duty cycle and decreases as the duty cycle reduces. This
means that a current doubler converter requires less output
capacitance for the same performance as a conventional
converter. By determining the minimum duty cycle for the
converter, worse-case V
OUT
ripple can be derived by the
following formula:
V
ORIPPLE
= I
RIPPLE
ESR =
V
O
ESR
L
O
2 f
SW
(1 D)(1– 2D)
OPERATION
where:
D = minimum duty cycle
f
SW
= oscillator frequency
L
O
= output inductance
ESR = output capacitor series resistance
The amount of bulk capacitance required is usually system
dependent, but has some relationship to output inductance
value, switching frequency, load power and dynamic load
characteristics. Polymer electrolytic capacitors are the
preferred choice for their combination of low ESR, small
size and high reliability. For less demanding applications,
or those not constrained by size, aluminum electrolytic
capacitors are commonly applied. Most DC/DC convert-
ers in the 100kHz to 300kHz range use 20µF to 25µF of
bulk capacitance per watt of output power. Converters
switching at higher frequencies can usually use less bulk
capacitance. In systems where dynamic response is critical,
additional high frequency capacitors, such as ceramics,
can substantially reduce voltage transients.
Power MOSFETs
The full bridge power MOSFETs should be selected for
their R
DS(ON)
and BV
DSS
ratings. Select the lowest BV
DSS
rated MOSFET available for a given input voltage range
leaving at least a 20% voltage margin. Conduction losses
are directly proportional to R
DS(ON)
. Since the full bridge
has two MOSFETs in the power path most of the time,
conduction losses are approximately equal to:
2 R
DS(ON)
I
2
, where I =
I
O
2N
Switching losses in the MOSFETs are dominated by the
power required to charge their gates, and turn-on and
turn-off losses. At higher power levels, gate charge power
is seldom a significant contributor to efficiency loss. ZVS
operation virtually eliminates turn-on losses. Turn-off
losses are reduced by the use of an external drain to source
snubber capacitor and/or a very low resistance turn-off
driver. If synchronous rectifier MOSFETs are used on the
secondary, the same general guidelines apply. Keep in
mind, however, that the BV
DSS
rating needed for these can
be greater than V
IN(MAX)
/N, depending on how well the
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OPERATION
secondary is snubbed. Without snubbing, the secondary
voltage can ring to levels far beyond what is expected due
to the resonant tank circuit formed between the secondary
leakage inductance and the C
OSS
(output capacitance) of
the synchronous rectifier MOSFETs.
Switching Frequency Selection
Unless constrained by other system requirements, the
power converters switching frequency is usually set as
high as possible while staying within the desired efficiency
target. The benefits of higher switching frequencies are
many including smaller size, weight and reduced bulk
capacitance. In the full bridge phase-shift converter, these
principles are generally the same with the added complica-
tion of maintaining zero voltage transitions, and therefore,
higher efficiency. ZVS is achieved in a finite time during
the switching cycle. During the ZVS time, power is not
delivered to the output; the act of ZVS reduces the maxi-
mum available duty cycle. This reduction is proportional
to maximum output power since the parasitic capacitive
element (MOSFETs) that increase ZVS time get larger as
power levels increase. This implies an inverse relationship
between output power level and switching frequency.
Table 1 displays recommended maximum switching
frequency vs power level for a 30V/75V in to 3.3V/5V out
converter. Higher switching frequencies can be used if the
input voltage range is limited, the output voltage is lower
and/or lower efficiency can be tolerated.
Table 1. Switching Frequency vs Power Level
<50W 600kHz
<100W 450kHz
<200W 300kHz
<500W 200kHz
<1kW 150kHz
<2kW 100kHz
Closing the Feedback Loop
Closing the feedback loop with the full bridge converter
involves identifying where the power stage and other
system poles/zeroes are located and then designing a com-
pensation network around the converters error amplifier
to shape the frequency response to insure adequate phase
margin and transient response. Additional modifications
will sometimes be required in order to deal with parasitic
elements within the converter that can alter the feedback
response. The compensation network will vary depending
on the load current range and the type of output capacitors
used. In isolated applications, the compensation network
is generally located on the secondary side of the power
supply, around the error amplifier of the opto-coupler
driver, usually an LT1431 or equivalent. In nonisolated
systems, the compensation network is located around
the LTC3722-1/LTC3722-2’s error amplifier.
In current mode control, the dominant system pole is
determined by the load resistance (V
O
/I
O
) and the output
capacitor 1/(2π R
O
C
O
). The output capacitors ESR
1/(2π ESR C
O
) introduces a zero. Excellent DC line and
load regulation can be obtained if there is high loop gain
at DC. This requires an integrator type of compensator
around the error amplifier. A procedure is provided for
deriving the required compensation components. More
complex types of compensation networks can be used to
obtain higher bandwidth if necessary.
Step 1. Calculate location of minimum and maximum
output pole:
F
P1(MIN)
=
1
(2π R
O(MAX)
C
O
)
F
P1(MAX)
=
1
(2π R
O(MIN)
C
O
)
Step 2. Calculate ESR zero location:
F
Z1
=
(2π R
ESR
C
O
)
Step 3. Calculate the feedback divider gain:
R
B
(R
B
+ R
T
)
or
V
REF
V
OUT
If polymer electrolytic output capacitors are used, the ESR
zero can be employed in the overall loop compensation
and optimum bandwidth can be achieved. If aluminum
electrolytics are used, the loop will need to be rolled off
prior to the ESR zero frequency, making the loop response
slower. A linearized SPICE macromodel of the control
LTC3722-1/LTC3722-2
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loop is very helpful tool to quickly evaluate the frequency
response of various compensation networks.
Polymer Electrolytic (see Figure 13) 1/(2πC
C
R
I
) sets a
low frequency pole. 1/(2πC
C
R
F
) sets the low frequency
zero. The zero frequency should coincide with the worst-
case lowest output pole frequency. The pole frequency
and mid frequency gain (R
F
/R
I
) should be set such so
that the loop crosses over zero dB with a –1 slope at a
frequency lower than (f
SW
/8). Use a bode plot to graphi-
cally display the frequency response. An optional higher
frequency pole set by CP2 and R
f
is used to attenuate
switching frequency noise.
Aluminum Electrolytic (see Figure 13) the goal of this
compensator will be to cross over the output minimum
pole frequency. Set a low frequency pole with C
C
and R
IN
at a frequency that will cross over the loop at the output
pole minimum F, place the zero formed by C
C
and R
f
at
the output pole F.
improve transient response, particularly overshoot, and
improve ZVS ability at light loads.
Programming the Synchronous Rectifier Turn-Off Delay
The LTC3722-1/LTC3722-2 controllers include a feature to
program the turn-off edge of the secondary side synchro-
nous rectifier MOSFETs relative to the beginning of a new
primary side power delivery pulse. This feature provides
optimized timing for the synchronous MOSFETs which
improves efficiency. At higher load currents it becomes
more advantageous to delay the turn-off of the synchro-
nous rectifiers until the transformer core has been reset
to begin the new power pulse. This allows for secondary
freewheeling current to flow through the synchronous
MOSFET channel instead of its body diode.
The turn-off delay is programmed with a resistor from
SPRG to GND (see Figure 14). The nominal regulated
voltage on SPRG is 2V. The external resistor programs a
current which flows out of SPRG. The delay can be adjusted
from approximately 20ns to 200ns, with resistor values of
10k to 200k. Do not leave SPRG floating. The amount of
delay can also be modulated based on an external current
source that sinks current out of SPRG. Care must be taken
to limit the current out of SPRG to 350µA or less.
Figure 14. Synchronous Delay Circuitry
Figure 13. Compensation for Polymer Electrolytic
+
2.5V
R
f
R
L
R
D
ESR
REF
R
I
C
C
C
O
C
P2
V
OUT
COLL
COMP
OPTO
V
OUT
LT1431 OR EQUIVALENT
PRECISION ERROR
AMP AND REFERENCE
OPTIONAL
372212 F13
+
TURN-OFF
SYNC OUT
372212 F14
+
V
2V
SPRG
R
SPRG
Synchronous Rectification
The LTC3722-1/LTC3722-2 produces the precise timing
signals necessary to control current doubler secondary side
synchronous MOSFETs on OUTE and OUTF. Synchronous
rectifiers are used in place of Schottky or Silicon diodes
on the secondary side of the power supply. As MOSFET
R
DS(ON)
levels continue to drop, significant efficiency im-
provements can be realized with synchronous rectification,
provided that the MOSFET switch timing is optimized. An
additional benefit realized with synchronous rectifiers is
bipolar output current capability. These characteristics
Current Doubler
The current doubler secondary employs two output induc-
tors that equally share the output load current. The trans-
former secondary is not center-tapped. This configuration
provides 2x higher output current capability compared to
similarly sized single output inductor modules, hence the
name. Each output inductor is twice the inductance value
as the equivalent single inductor configuration and the
transformer turns ratio is one-half that of a single inductor
OPERATION

LTC3722EGN-2#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators Sync 2x Mode PhModulated Full Bridge Cnt
Lifecycle:
New from this manufacturer.
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