NCP1602
www.onsemi.com
16
−0
50
100
150
200
250
300
350
2.42
2.44
2.46
2.48
2. 5
2.52
2.54
2
4
6
8
10
/
385.69 385. 695 385.7 385. 705 385.71
−0. 2
0
0. 2
0. 4
0. 6
0. 8
1
1. 2
1. 4
1. 6
1. 8
2
Inductor Current
(100 mA/div)
DRV
(2 V/div)
Ramp + Vffctl
(20mV/div)
Drain Source Voltage
(50 V/div)
Time (5 uSecs/div)
3rd Valley
4th Valley
V
REF,DT
Figure 31. Clean Transition Without Hesitation Between Valleys
b/ Frequency Foldback (FF)
Frequency Foldback is the second half of the VSFF system.
When V
ctrl
falls below an option−programmable V
ctrl,th,*
threshold, the NCP1602 enters DCM and linearly reduces
the operating frequency down to about 33 kHz by adding a
dead−time after the end of inductor demagnetization. The
end of the dead−time is synchronized with the valley in the
drain voltage, hence the name Valley Synchronized (VS).
The lower the V
ctrl
value, the longer the dead−time.
The Frequency Foldback (FF) system adjusts the on−time
versus t
DT
(see Figure 32) and the output power in order to
ensure that the instantaneous mains current is in phase with
the mains instantaneous voltage (creating a PF=1).
I
peak,max
I
ind
CLK
DT
t
ON
t
DEMAG
0
T
sw
t
DT
time
DRV
Figure 32. NCP1602 Clock, Dead Time and t
ON
Waveforms
NCP1602
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17
When the load is at its maximum (the maximum V
ctrl
value and inductor peak current limitation is not triggering),
the controller runs in CrM mode and the frequency
(@V
in
=V
in,max
) has its minimum value. As we start
decreasing the output power, the V
ctrl
voltage decreases, the
switching frequency (@V
in
=V
in,max
) increases and the
controller stays in CrM mode until V
ctrl
reaches a threshold
voltage named V
ctrl,th,*
. From this point, continuing to
reduce the output power makes the controller to continue
increase the dead time (T
DT
) after the end of
demagnetization resulting in a DCM conduction mode and
a switching frequency decrease (Frequency Foldback).
When the output power is reduced and we enter DCM
mode, the switching frequency decreases down to a value
given by the following equation, which is valid down to
before entering SKIP mode. This minimum DCM frequency
value is dominated by the dead time value, t
ON
plus t
DEMAG
being negligible versus t
DT
that has reached is maximum
value t
DT,max
.
F
SW, DCM, min +
1
t
DT,max
) t
ON
) t
DEMAG
[
1
t
DT,max
(eq. 1
)
In order to have, depending on customer application, a
different limitation of the maximum switching frequency
(@V
in
=V
in,max
), as well as different V
ctrl
thresholds for
CrM to DCM boundary, different product versions are made
available (see Table 2).
CrM−DCM and DCM−CrM Transition Hysteresis
Hesitation of the system to transition between the modes
CrM and DCM may have a consequences on inductor
current shape and distort the mains current, resulting in a bad
PF value when the operating point is at the CrM−DCM
boundary.
To avoid such undesired behavior, a 40−mV hysteresis is
added on V
ctrl
threshold. The V
ctrl
threshold for transitioning
from CrM to DCM mode is named V
ctrl,th,
* (see Table 6) and
the V
ctrl
threshold for transitioning from DCM to CrM mode
is V
ctrl,th
,* + 40 mV.
NCP1602 Skip Mode (Active on Versions [B**] and
[D**], Disabled on Versions [A**] and [C**])
The circuit also skips cycles when V
ctrl
decreases towards
V
SKIP−L
threshold. A comparator monitors the V
ctrl
voltage
and inhibits the drive when V
ctrl
is lower than the SKIP
Mode threshold V
SKIP−L
. Switching resumes when V
ctrl
exceeds V
SKIP−H
threshold. The skip mode capability is
disabled whenever the PFC stage is not in nominal operation
(as dictated by the PFCOK signal − see PFCOK Operation
section).
NCP1602 On−time Modulation and V
TON
Processing
Circuit
Let’s analyze the ac line current absorbed by the PFC
boost stage. The initial inductor current at the beginning of
each switching cycle is always zero. The coil current ramps
up when the MOSFET is on. The slope is (V
in
/L) where L is
the coil inductance. At the end of the on−time (t
1
), the
inductor starts to demagnetize. The inductor current ramps
down until it reaches zero. The duration of this phase is (t
2
).
In some cases, the system enters then the dead−time (t
3
) that
lasts until the next clock is generated.
One can show that the ac line current is given by:
I
in
+ V
in
t
1
ǒ
t
1
) t
2
Ǔ
2T L
(eq. 2)
Where
T + t
1
) t
2
) t
3
(eq. 3)
is the switching period and V
in
is the ac line rectified voltage.
In light of this equation, we immediately note that I
in
is
proportional to V
in
if [t
1.
(t
1
+t
2
)/T] is a constant.
I
peak,max
I
ind
t
1
t
2
0
T
t
3
V
in
time
L1 D1
Q1
V
in
V
out
I
ind
C
bulk
C
in
DRV
R
sense
time
Figure 33. PFC Boost Converter and Inductor Current in DCM
NCP1602
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18
The NCP1602 operates in voltage mode. As portrayed by
Figure 33 & Figure 34, the MOSFET on−time t
1
is set by a
dedicated circuitry monitoring V
ctrl
and dead−time t
DT
ensuring [t
1.
(t
1
+t
2
)/T] is constant and as a result making I
in
proportional to V
in
(PF=1)
On−time t
1
is also called t
on
and its maximum value t
on,max
is obtained when V
ctrl
is at maximum level. The internal
circuitry makes t
on,max
at High Line condition (HLINE) to
be 3 times the t
on,max
at Low Line condition (LLINE)
(low−pass filtered internal CS−pin voltage is compared to
V
HL
and V
LL
for deciding whether we are in HLINE or in
LLINE). Two other values of t
on,max
are offered as options.
The input current is then proportional to the input voltage.
Hence, the ac line current is properly shaped.
One can note that this analysis is also valid in the CrM
case. This condition is just a particular case of this
functioning where (t
3
=0), which leads to (t
1
+t
2
=T) and
(V
ton
=V
regul
). That is why the NCP1602 automatically
adapts to the conditions and transitions from DCM and CrM
(and vice versa) without power factor degradation and
without discontinuity in the power delivery.
C
ramp
I
ch
V
ton
PWM
Comparator
Turns off
MOSFET
Closed when
output low
V
ton
Ramp Voltage
PWM output
Figure 34. PWM Circuit and Timing Diagram
NCP1602 Regulation Block and Output Voltage Control
A trans−conductance error amplifier (OTA) with access to
the inverting input and output is provided. It features a
typical trans−conductance gain of 200 mS and a maximum
current capability of ±20 mA. The output voltage of the PFC
stage is typically scaled down by a resistors divider and
monitored by the inverting input (pin FB). Bias current is
minimized (less than 500 nA) to allow the use of a high
impedance feed−back network. However, it is high enough
so that the pin remains in low state if the pin is not connected.
The output of the error amplifier is brought to pin VCTRL
for external loop compensation. Typically a type−2 network
is applied between pin VCTRL and ground, to set the
regulation bandwidth below about 20 Hz and to provide a
decent phase boost.
The swing of the error amplifier output is limited within
an accurate range:
It is forced above a voltage drop (V
F
) by some circuitry.
It is clamped not to exceed 4.0 V + the same V
F
voltage
drop.
The V
F
value is 0.5 V typically.
The regulated output voltage V
out
uses a reference voltage
that has two possible values based on mains voltage level.
For LLINE = 0 V
REF
= 2.5 V and for LLINE = 1
V
REF
=V
REF2
= 1.6 V so the output voltage will have for
example a 390 V value for Highline (LLINE = 0) and a
250 V value for Lowline (LLINE = 1).
This feature that can be named “two level boost follower”
is not active by default but can be enabled by OTP
programming.
Given the low bandwidth of the regulation loop, abrupt
variations of the load, may result in excessive over or
under−shoot. Over−shoot is limited by the Over−Voltage
Protection connected to FB pin ( Feedback).
NCP1602 embeds a “Dynamic Response Enhancer”
circuitry (DRE) that contains under−shoots. An internal
comparator monitors the FB pin voltage (V
FB
) and when
V
FB
is lower than 95.5% of its nominal value, it connects a
200−mA current source to speed−up the charge of the

NCP1602BEASNT1G

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Power Factor Correction - PFC ENHANCED HIGH EFFICIENCY
Lifecycle:
New from this manufacturer.
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