Copyright Cirrus Logic, Inc. 2010
(All Rights Reserved)
Cirrus Logic, Inc.
http://www.cirrus.com
CS1600
Low-cost PFC Controller for Electronic Ballasts
Features & Description
Lowest PFC System Cost for Electronic Ballasts
Variable Frequency Discontinuous Conduction Mode
Improved Efficiency Due to Variable Switching Frequency
EMI Signature Reduction from Digital Noise Shaping
Integrated Feedback Compensation
Overvoltage Protection with Hysteresis
Overpower Protection with Shutdown
UVLO with Wide Hysteresis
Thermal Shutdown with Hysteresis
Description
CS1600 is a high-performance Variable Frequency Discontinu-
ous Conduction Mode (VF - DCM), active Power Factor
Correction (PFC) controller, optimized to deliver the lowest PFC
system cost for electronic ballast applications.
A variable ON time / variable frequency algorithm is used to
achieve near unity power factor. This algorithm spreads the EMI
frequency spectrum, which reduces the conducted EMI filtering
requirements. The feedback loop is closed through an integrated
compensation network within the IC, eliminating the need for
additional external components. Protection features such as
overvoltage, overcurrent, overpower, open- and short-circuit pro-
tection, overtemperature, and brownout help protect the device
during abnormal transient conditions.
Ordering Information
See page 13.
7 4
D1
C1 C3
Regulated
DC Output
Q1
AC
Mains
BR 1
BR1
BR 1
BR1
CS1600
GD
IFB
GND
IAC
VDD
L
B
5
3
6
V
DD
R1
R2
R3
R4
C2
R5
NOV ‘10
DS904F1
CS1600
2 DS904F1
1. INTRODUCTION
Figure 1. CS1600 Block Diagram
The CS1600 digital power factor controller operates in variable
on-time, variable frequency, discontinuous conduction mode
(DCM). The CS1600 uses a proprietary digital algorithm to
maximize the efficiency and reduce the conductive EMI.
The analog-to-digital converter (ADC) shown in the CS1600
block diagram in Figure 9 is used to sense the PFC output
voltage ( V
link
) and the rectified AC line voltage ( V
rect
) by
measuring currents through their respective resistors. The
magnitudes of these currents are measured as a proportion of a
reference current (I
REF
) that functions as the reference for the
ADCs. The digital signal is then processed in a control algorithm
which determines the behavior of the CS1600 during start-up,
normal operation, and under fault conditions, such as
overvoltage, and over-temperature conditions.
The CS1600 PFC switching frequency varies with the V
rect
on
a cycle-by-cycle basis, and its digital algorithm calculates the
on-time accordingly for unity power factor. Unlike traditional
Critical Conduction Mode (CRM) PFC controller, CS1600
operates at its low switching frequency near the zero-crossing
point of the AC input voltage, and it operates at its high
switching frequency at the peak of its AC input voltage (this is
the opposite of the switching frequency profile for a CRM PFC
controller), thus CS1600 reduces switching losses especially
under light-load conditions, spreads conducted EMI energy
peaks over a wide frequency band and increases overall
system efficiency.
The proprietary digital control engine optimizes the feedback
error signal using an adaptive control algorithm, improves
system stability and transient response. No external feedback
error signal compensation components are required.
The CS1600s digital controller algorithm limits the ON time of
the Power MOSFET by the following equation:
Where T
on
is the max time that the power MOSFET is turned
on and V
rect
is the rectified line voltage. In the event of a
sudden line surge or sporadic, high dv/dt line voltages, this
equation may not limit the ON time appropriately. For this type
of line disturbance, additional protection mechanisms such as
fusible resistors, fast-blow fuses, or other current-limiting
devices are recommended.
Under steady-state conditions, the voltage loop keeps PFC
output voltage close to its nominal value. Under light load
startup or feedback loop open conditions, the output voltage
may pass the overvoltage protection threshold. The digital
control engine initiates a fast response loop to shut down gate
driving signal to reduce the energy delivered to the output for
PFC capacitor protection. When the link voltage drop below
V
OVP
–V
OVP(Hy)
, PFC resumes normal operation.
V
Z
POR +
-
V
th(ST)
V
th(STP)
Voltage
Regulator
7
VDD
6
GD
5
GND
IFB
ADC
IAC
ADC
V
DD
V
DD
15k
24k
3
V
DD
15k
24k
4
T
on
0.001827VμS
V
rect
-------------------------------------
CS1600
DS904F1 3
2. PIN DESCRIPTION
Table 1. Pin Descriptions
Pin Name Pin # I/O
Description
NC
1,2,8 -
NC — No connections
IAC
3IN
Rectifier Voltage Sense — A current proportional to the rectified line voltage (V
rect
) is
fed into this pin. The current is measured with an A/D converter.
IFB
4IN
Link Voltage Sense — A current proportional to the output link voltage (V
link
) of the
PFC is fed into this pin. The current is measured with an A/D converter.
GND
5PWR
Ground — Current return for both the input signal portion of the IC and the gate driver.
GD
6OUT
Gate Driver Output — The totem pole stage is able to drive the power MOSFET with a
peak current of 0.5 A source and 1.0 A sink. The high-level voltage of this pin is
clamped at V
Z
to avoid excessive gate voltages.
VDD
7PWR
IC Supply Voltage — Supply voltage of both the input signal portion of the IC and the
gate driver.
IFBLink Voltage Sense
NCNo Connection
GND Ground
GD
PFC Gate Driver
VDD IC Supply Voltage
NC No Connection
NCNo Connection
IACRectifier Voltage Sense
4
3
2
1
5
6
7
8
8-lead SOIC
Figure 2. CS1600 Pin Assignments

CS1600-FSZ

Mfr. #:
Manufacturer:
Cirrus Logic
Description:
Power Factor Correction - PFC PFC CONTROLLER DCM MOD for Lighting
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
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