CS1600
10 DS904F1
5.7 Brownout Protection
As an added protection to the PFC boost stage, the CS1600
includes a failure mechanism that detects high average
currents that occur under abnormal brownout conditions. The
brownout protection feature monitors the V
rect
input signal and
suspends the gate-drive switching when a brownout threshold
breach is detected. Under normal conditions, the CS1600 will
never reach the brownout threshold, as the PFC stage is
automatically protected by the power limitation of Equation 2,
see section 5.4 Output Power and PFC Boost Inductor on
page 9. In the event that the boost inductor is significantly less
than the target value of L
B
, the brownout protection threshold
may be breached. However, under normal operating
conditions with proper boost inductance, this will not occur.
If a brownout event is detected, the CS1600 enters standby,
and upon recovery from brownout enters normal operation
mode. In order to avoid an erroneous brownout detection,
hysteresis and minimum detection time is implemented to
avoid brownout detection during input transients. Figure 5.8
illustrates the brownout entry and exit timing. If the input line
voltage is lower than the threshold for a fixed period of time, a
brownout is declared. The measured voltage decreases at a
rate of 5 V / half-line-cycle (~8 ms for 60 Hz line frequency).
The CS1600 triggers a timer when the measured voltage falls
below the lower brownout threshold. The IC asserts the
brownout protection and stops the gate-drive switching only if
the timer reaches more than 56 ms, which is determined by
the minimum line frequency..
Figure 18. Brownout Sequence
During the brownout state, the device continues monitoring
the input line voltage. The device exits the brownout state
when the input voltage peak value exceeds the brownout
upper threshold for at least 56 ms.
The maximum response time of the brownout protection
normally happens at light-load conditions. It can be calculated
by the following equation:
5.8 Overvoltage Protection
The overvoltage protection (OVP) will trigger immediately and
stop the gate drive when the current into the IFB pin (I
OVP
)
exceeds 105% of the reference current value (I
ref
). The IC
resumes gate drive switching when the link voltage drops
below V
OVP
–V
OVP(HY)
.
5.9 Open/Short Loop Protection
If the PFC output sense resistor R
IFB
fails (open or short to
GND), the measured output voltage decreases at a slew rate
of about 2V / μs, which is determined by ADC sampling rate.
The IC stops the gate drive when the measured output voltage
is lower than the measured line voltage. The IC resumes gate
drive switching when the current into the IFB pin becomes
larger than or equal to the current into the IAC pin and V
link
is
greater than the peak of the line voltage (V
rect(pk)
). The
maximum response time of open/short loop protection for R
IFB
is about 150 μs in the CS1600.
If the PFC input sense resistor R
IAC
fails (open or short to
GND), the current reference signal supplied to the IC on pin
IAC falls to zero.
56 ms
56 ms
Start
Timer
Enter Standby Exit Standby
Upper
Lower
Brownout
Thresholds
Start Timer
T
Brownout
116.8 ms=
[Eq.6]
T
Brownout
8ms
8ms
5V
------------
128 V V
BP th()
()56ms++=
8=
8
5
---
128 95()56++
CS1600
DS904F1 11
6. SUMMARY OF EQUATIONS
Eq. # Equation Variables/Recommended Values
1
Output Power (page 9
)
P
o
rated output power of the system
η efficiency of the boost converter (estimated as
100% by the PFC algorithm)
V
in(min)
minimum RMS line voltage is 108V, measured
after the rectifier and EMI filter
V
link
nominal PFC output voltage must be 460 V
f
max
maximum switching frequency is 70 kHz
L
B
boost inductor specified by rated power
requirement
α margin factor to guarantee rated output power
(P
o
) against boost inductor tolerances.
2
Output Power w/ required values (page 9
)
3
Boost Inductor (page 9
)
4
Output IFB Sense Resistor (page 9
)
5
Input IAC Sense Resistor (page 9
)
6
Boost Inductor Peak Current
7
Boost Inductor RMS Current
8
V
link
Voltage Ripple
C
out
Value of the output capacitor in microfarads.
f
line(min)
Minimum line frequency.
P
o
αη
V
in min()
()×
2
×
V
link
V
in min()
2×()
2f
max
L
B
V
link
×××
---------------------------------------------------------
×=
P
o
αη
V
in min()
()×
2
×
460V
V
in min()
2×()
270kHzL
B
460V×××
-------------------------------------------------------------
×=
L
B
αη
V
in min()
()×
2
×
460V
V
in min()
2×()
270kHzP
o
460V×××
-------------------------------------------------------------
×=
R
IFB
V
link
V
dd
I
fixed
----------------------------
460V V
dd
129μA
------------------------------
==
R
IAC
R
IFB
=
I
LB pk()
4P
O
×
η V×
in min()
2×
--------------------------------------------
=
I
LB rms()
P
O
V
in min()
η×
------------------------------
=
ΔV
link rip()
P
O
2π f
line min()
× 460× C
out
×
----------------------------------------------------------------------
=
CS1600
12 DS904F1
7. SUMMARY OF TERMS
Variable Definition
η
The efficiency factor.
α
A margin factor to guarantee rated power against tolerances and transients.
f
line(min)
The minimum AC line frequency.
I
AC
The current generated by V
rect
that flows into the IAC pin.
I
FB
The current generated by V
link
that flows into the IFB pin.
I
FET(pk)
The PFC MOSFET peak current, which is equal to the peak current in the PFC boost inductor.
I
rms
The magnitude of the RMS current.
I
sat
The boost inductor L
B
saturation current.
I
st
The sum of the current into the IAC and IFB pins.
I
ST
The startup current of the chip.
L
B
The PFC boost inductor.
P
o
The nominal output power from the CS1600 PFC circuit.
P
o(max)
The maximum value of the output power from the CS1600 PFC circuit.
R
IAC
The sense resistor used to measure current into the IAC pin.
R
IFB
The sense resistor used to measure current into the IFB pin.
V
in(min)
The minimum specified line voltage for proper operation (volts RMS).
V
link
The magnitude of the output voltage from the PFC.
V
link(min)
The magnitude of the output voltage from the PFC.
ΔV
link(rip)
ΔV
link(rip)
, is the output voltage ripple requirement in volts peak-to-peak
V
rect
The instantaneous value of the rectified line voltage (volts).

CS1600-FSZ

Mfr. #:
Manufacturer:
Cirrus Logic
Description:
Power Factor Correction - PFC PFC CONTROLLER DCM MOD for Lighting
Lifecycle:
New from this manufacturer.
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