MAX15023
Wide 4.5V to 28V Input, Dual-Output
Synchronous Buck Controller
13
Maxim Integrated
The internal oscillator frequency is divided down to
obtain separated clock signals for each regulator. The
phase difference of the two clock signals is 180°, so that
the high-side MOSFETs turn on out-of-phase. The instan-
taneous input current peaks of both regulators no longer
overlap, resulting in reduced RMS ripple current and
input voltage ripple. As a result, this allows an input
capacitor with a lower ripple-current rating to be used or
allows the use of fewer or less expensive capacitors, as
well as reduces EMI filtering and shielding requirements.
Internal 5.2V Linear Regulator
The MAX15023’s internal functions and MOSFET drivers
are designed to operate from a 5V ±10% supply volt-
age. If the available supply voltage exceeds 5.5V, a
5.2V internal low-dropout linear regulator is used to
power internal functions and the MOSFET drivers at
V
CC
. If an external 5V ±10% supply voltage is available,
then IN and V
CC
can be tied to the 5V supply. The maxi-
mum regulator input voltage (V
IN
) is 28V. The regulator’s
input (IN) must be bypassed to SGND with a 1µF
ceramic capacitor when the regulator is used. Bypass
the regulator’s output (V
CC
) with a 4.7µF ceramic
capacitor to SGND. The V
CC
dropout voltage is typically
70mV, so when V
IN
is greater than 5.5V, V
CC
is typically
5.2V. The MAX15023 also employs a UVLO circuit that
disables both regulators when V
CC
falls below 3.8V
(typ). The 430mV UVLO hysteresis prevents chattering
on power-up/power-down.
The internal V
CC
linear regulator can source up to
100mA to supply the IC, power the low-side gate dri-
vers, recharge the external boost capacitors, and sup-
ply small external loads. The current available for
external loads depends on the current consumed for
the MOSFET gate drive.
For example, when switched at 600kHz, a single
MOSFET with 18nC total gate charge (at V
GS
= 5V)
requires 18nC x 600kHz 11mA. Since four MOSFETs
are driven and 6mA (max) is used by the internal con-
trol functions, the current available for external loads is:
(100 – (4 x 11) – 6)mA 50mA
MOSFET Gate Drivers (DH_, DL_)
The DH_ and DL_ drivers are optimized for driving
large size n-channel power MOSFETs. Under normal
operating conditions and after startup, the DL_ low-side
drive waveform is always the complement of the DH_
high-side drive waveform (with controlled dead time to
prevent cross-conduction or shoot-through). On each
channel, an adaptive dead-time circuit monitors the DH
and DL outputs and prevents the opposite-side
MOSFET from turning on until the other MOSFET is fully
off. Thus, the circuit allows the high-side driver to turn
on only when the DL_ gate driver has been turned off.
Similarly, it prevents the low-side (DL_) from turning on
until the DH_ gate driver has been turned off.
The adaptive driver dead time allows operation without
shoot-through with a wide range of MOSFETs, minimizing
delays, and maintaining efficiency. There must be a low-
resistance, low-inductance path from the DL_ and DH_
drivers to the MOSFET gates for the adaptive dead-time
circuits to work properly. Otherwise, because of the stray
impedance in the gate discharge path, the sense circuit-
ry could interpret the MOSFET gates as off while the V
GS
of the MOSFET is still high. To minimize stray imped-
ance, use very short, wide traces (50 mils to 100 mils
wide if the MOSFET is 1in from the driver).
Synchronous rectification reduces conduction losses in
the rectifier by replacing the normal low-side Schottky
catch diode with a low-resistance MOSFET switch. The
internal pulldown transistor that drives DL_ low is
robust, with a 0.75 (typ) on-resistance. This low on-
resistance helps prevent DL_ from being pulled up dur-
ing the fast rise time of the LX_ node, due to capacitive
coupling from the drain to the gate of the low-side syn-
chronous rectifier MOSFET.
High-Side Gate-Drive Supply (BST_)
and Internal Boost Switches
The high-side MOSFET is turned on by closing an inter-
nal switch between BST_ and DH_. This provides the
necessary gate-to-source voltage to turn on the high-side
MOSFET, an action that boosts the gate drive signal
above V
IN
. The boost capacitor connected between
BST_ and LX_ holds up the voltage across the gate dri-
ver during the high-side MOSFET on-time.
The charge lost by the boost capacitor for delivering the
gate charge is refreshed when the high-side MOSFET is
turned off and LX_ node swings down to ground. When
the corresponding LX_ node is low, an internal high-volt-
age switch connected between V
CC
and BST_ recharges
the boost capacitor to the V
CC
voltage. The need for
external boost diodes is negated. See the
Boost Flying-
Capacitor Selection
section in the
Design Procedure
section to choose the right size of the boost capacitor.
Enable Inputs (EN_),
Adaptive Soft-Start and Soft-Stop
The MAX15023 can be used to regulate two indepen-
dent outputs. Each of the two outputs can be turned on
and off independently of one another by controlling the
enable input of each phase (EN1 and EN2).
A logic-high on each enable pin turns on the corre-
sponding channel. Then, the soft-start sequence is initi-
ated by step-wise increasing the reference voltage of
MAX15023
Wide 4.5V to 28V Input, Dual-Output
Synchronous Buck Controller
14
Maxim Integrated
the error amplifier. The duration of the soft-start ramp is
2048 switching cycles and the resolution is 1/64 of the
steady-state regulation voltage. This allows a smooth
increase of the output voltage. A logic-low on each EN_
initiates a soft-stop sequence by stepping down the ref-
erence voltage of the error amplifier. After the soft-stop
sequence is completed, the MOSFET drivers are both
turned off. See Figure 1 for more detail.
Connect EN1 and EN2 to V
CC
for always-on operation.
Owing to their accurate turn-on and turn–off thresholds,
EN1 and EN2 can be used as a UVLO adjustment input
and for power sequencing together with the PGOOD_
outputs. (See the
Setting the Enable Input (EN_)
section).
The adaptive action in the soft-start becomes visible if
the cycle-by-cycle, low-side, source peak current limit
is reached during the soft-start ramping sequence. In
this case, the rate-of-rise of the internal reference is
decreased, so that the PWM controller tries to regulate
to the inductor current around its limit value, rather than
the output voltage. The soft-start time can be prolonged
up to 4096 clock cycles (twice the normal soft-start
duration). This implementation allows the soft-start time
to be automatically adapted to the time necessary to
keep the LX current below the limit while charging the
output capacitor.
Since soft-start is invoked by the hiccup-mode short-
circuit protection, also see the
Hiccup Mode
Overcurrent Protection
section for additional details.
Power-Good Outputs (PGOOD_)
The MAX15023 includes two power-good comparators
to monitor the regulators’ output voltages and detect
the power-good threshold, fixed at 92.5% of the nomi-
nal FB voltage. The PGOOD_ outputs are open-drain
and should be pulled up with an external resistor to the
supply voltage of the logic input they drive. This voltage
should not exceed 28V. They can sink up to 2mA of
current while low.
V
CC
B
CD
E
2048 CLK
CYCLES
2048 CLK
CYCLES
F
G
HIA
UVLO
EN_
V
OUT_
DAC_VREF_
DH_
DL_
UVLO
Undervoltage threshold value is provided in
the Electrical Characteristics table.
Internal 5.2V linear regulator output.
Active-high enable input.
Regulator output voltage.
Regulator internal soft-start and soft-stop signal.
Regulator high-side gate-driver output.
Regulator low-side gate-driver output.
V
CC
rising while below the UVLO threshold.
EN_ is low.
V
CC
EN_
V
OUT_
DAC_VREF_
DH_
DL_
A
SYMBOL DEFINITION
B
V
CC
is higher than the UVLO threshold. EN_ is low.
EN is pulled high. DH_ and DL_ start switching.
Normal operation.
V
CC
drops below UVLO.
V
CC
goes above UVLO threshold. DH_ and DL_
start switching. Normal operation.
EN_ is pulled low. V
OUT_
enters soft-stop.
EN_ is pulled high. DH_ and DL_ start switching.
Normal operation.
V
CC
drops below UVLO.
C
D
E
F
G
H
I
SYMBOL DEFINITION
Figure 1. MAX15023 Detailed Power-On/-Off Sequencing
MAX15023
Wide 4.5V to 28V Input, Dual-Output
Synchronous Buck Controller
15
Maxim Integrated
Each PGOOD_ goes high (high impedance) when the
corresponding regulator output increases above 92.5%
of its nominal regulated voltage. Each PGOOD_ goes
low when the corresponding regulator output voltage
drops typically below 89.5% of its nominal regulated
voltage. PGOOD_ can be used as power-on-reset or
power sequencing for the two regulators.
PGOOD_ asserts low during the hiccup timeout period.
Startup into a Prebiased Output
When the controller starts into a prebiased output, the
DH_/DL_ complementary switching sequence is inhibit-
ed until the PWM comparator commands its first PWM
pulse. Until then, DH_ and DL_ are kept off so that the
converter does not sink current from the output. The
first PWM pulse occurs when the ramping reference
voltage increases above the FB_ voltage or the internal
soft-start time is over.
Current-Limit Circuit (LIM_)
The current-limit circuit employs a cycle-by-cycle low-
side source peak and sink current-sensing algorithm
that uses the on-resistance of the low-side MOSFET as
a current-sensing element, so that costly sense resis-
tors are not required. The current-limit circuit is also
temperature compensated to track the MOSFET’s on-
resistance variation over temperature. The current limit
is adjustable on each channel with an external resistor
at LIM_ (see the
Typical Application Circuits
), and
accommodates MOSFETs with a wide range of on-
resistance characteristics (see the
Design Procedure
section). The adjustment range is from 30mV to 300mV
for the cycle-by-cycle, low-side, source peak current
limit, corresponding to resistor values of 6k to 60k.
The cycle-by-cycle, low-side, source peak current-limit
threshold across the low-side MOSFET is precisely 1/10
the voltage seen at LIM_, while the cycle-by-cycle, low-
side, sink peak current-limit threshold is 1/20 the volt-
age seen at LIM_.
The MAX15023 uses SGND to sense the voltage of the
source terminals of the low-side MOSFETs for both
channels, and LX_ to sense the drain voltage of each
low-side MOSFET. Carefully observe the
PCB Layout
Guidelines
section to ensure that noise and systematic
errors do not corrupt the current-sense signals seen by
LX_ and SGND on each channel.
Cycle-by-cycle, low-side, source peak current limit acts
when the inductor current flows in the normal direction,
and the drain (LX_) is more negative than source
(sensed by SGND) during the low-side MOSFET on-
time. If the magnitude of current-sense signal exceeds
the cycle-by-cycle, low-side, source peak current-limit
threshold during the low-side MOSFET on-time, the
controller does not initiate a new PWM cycle and lets
the inductor current decay in the next cycle. Since
cycle-by-cycle, low-side, source peak current sensing
is employed, the actual peak current is greater than the
current-limit threshold by an amount equal to the induc-
tor ripple current. Therefore, the exact current-limit
characteristic and maximum load capability are func-
tions of the low-side MOSFET’s on-resistance, current-
limit threshold, inductor value, and input voltage.
Cycle-by-cycle, low-side, sink peak current limit is also
implemented by monitoring the voltage drop across the
low-side MOSFET, but with opposite polarity (drain
more positive than source). If this drop exceeds 1/20
the voltage at the corresponding LIM_ pin at any time
during the low-side MOSFET on-time, the low-side
MOSFET is turned off and the inductor current flows
from the output through the high-side MOSFET back. If
the cycle-by-cycle, low-side, sink peak current limit is
activated, the DH_ and DL_ switching sequence is no
longer complementary.
Hiccup Mode Overcurrent Protection
Hiccup mode overcurrent protection reduces power
dissipation during prolonged short-circuit or deep over-
load conditions.
After the soft-start sequence has been completed, on
each switching cycle where the cycle-by-cycle, low-side,
source peak current-limit threshold is reached, a 3-bit
counter is incremented. The counter is decremented on
each switching cycle where the threshold is not reached,
and stopped at zero (000).
If the cycle-by-cycle, low-side, source peak current-
limit condition persists, the counter fills up reaching 111
(= 7 events). Then, the controller stops both DL_ and
DH_ drivers and waits for 7936 switching cycles (hic-
cup timeout delay). After this delay, the controller initi-
ates a new soft-start sequence.
If cycle-by-cycle, low-side, source peak current-limit
events occur during the soft-start time, turn-on cycles are
still skipped to control the inductor current, but the fill-up
of the 3-bit counter does not terminate the soft-start
sequence. Rather, the soft-start ramp is slowed down or
rolled back based on the cycle-by-cycle, low-side, source
peak current-limit events occurrences, so that the PWM
controller tries to regulate the inductor current around its
limit value, rather than the output voltage.
This proprietary technique prevents the duty cycle from
saturating, and limits the on-time and thus, the peak
inductor current is reached every time the high-side
MOSFET is turned on.

MAX15023ETG+

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers 4.5-28V Input Dual Out Synch Buck
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