MAX8520/MAX8521
Smallest TEC Power Drivers for Optical
Modules
______________________________________________________________________________________ 13
Inductor Selection
The MAX8520/MAX8521 dual buck converters operate
in-phase and in complementary mode to drive the TEC
differentially in a current-mode control scheme. At zero
TEC current, the differential voltage is zero, hence the
outputs with respect to GND are equal to half of V
DD
.
As the TEC current demand increases, one output will
go up and the other will go down from the initial point of
0.5V
DD
by an amount equal to 0.5 V
TEC
(V
TEC
= I
TEC
R
TEC
). Therefore, the operating duty cycle of each
buck converter depends on the operating I
TEC
and
R
TEC
. Since inductor current calculation for heating and
cooling are identical, but reverse in polarity, the calcu-
lation only needs to be carried out for either one.
For a given inductor, and input voltage, the maximum
inductor ripple current happens when the duty cycle is
at 50%. Therefore, the inductor should be calculated at
50% duty cycle to find the maximum ripple current. The
maximum desired ripple current of a typical standard
buck converter is in the range of 20% to 40% of the
maximum load. The higher the value of the inductor, the
lower the ripple current. However, the size will be phys-
ically larger. For the TEC driver the thermal loop is
inherently slow, so the inductor can be larger for lower
ripple current for better noise and EMI performance.
Picking an inductor to yield ripple current of 10% to
20% of the maximum TEC current is a good starting
point.
Calculate the inductor value as follows:
where LIR is the selected inductor ripple-current ratio,
I
TEC(MAX)
is the maximum TEC current, and fs is the
switching frequency
As an example, for V
DD
= 3.3V, LIR = 12%, and fs =
1MHz, L = 4.58µH
Even though each inductor ripple current is at its maxi-
mum at 50% duty cycle (zero TEC current), the ripple
cancels differentially because each is equal and in-
phase.
Output Filter Capacitor Selection
Common-Mode Filter Capacitors
The common-mode filter capacitors (C2 and C7 of
Figure 1) are used as filter capacitors to ground for
each output. The output ripple voltage depends on the
capacitance, the ESR of these capacitors, and the
inductor ripple current. Ceramic capacitors are recom-
mended for their low ESR and impedance at high fre-
quency.
L
V
LIR I fs
DD
TEC MAX
=
×
()
××
025.
()
CTLI
R
SENSE
CS
OS1
C
COMP
R
R
0.5X
REF
1.2X
COMP
PWM
4X
LX2
3/4 V
DD
1/4 V
DD
LX1
-1.2
+1.2
10X
1
gm
Figure 3. Functional Diagram of the Current-Control Loop
MAX8520/MAX8521
The output common-mode ripple voltage can be calcu-
lated as follows:
V
RIPPLEpk-pk
= LIR x I
TEC(MAX)
(ESR + 1/8 x C x fs)
A 1µF ceramic capacitor with ESR of 10 m with LIR =
12% and I
TEC(MAX)
= 1.5A will result in V
RIPPLE(P-P)
of
24.3mV. For size-constraint application, the capacitor
can be made smaller at the expense of higher ripple
voltage. However, the capacitance must be high
enough so that the LC resonant frequency is less than
1/5 the switching frequency:
where f is the resonant frequency of the output filter.
Differential Mode Filter Capacitor
The differential-mode filter capacitor (C5 in Figure 1) is
used to bypass differential ripple current through the
TEC as the result of unequal duty cycle of each output.
This happens when the TEC current is not at zero. As
TEC current increases from zero, both outputs move
away from the 50% duty-cycle point complementarily.
The common-mode ripple decreases, but the differential
ripple does not cancel perfectly, and there will be a
resulting differential ripple. The maximum value happens
when one output is at 75% duty cycle and the other is at
25% duty cycle. At this operating point, the differential
ripple is equal to 1/2 of the maximum common-mode rip-
ple. The TEC ripple current determines the TEC perfor-
mance, because the maximum temperature differential
that can be created between the terminals of the TEC
depends on the ratio of ripple current and DC current.
The lower the ripple current, the closer to the ideal maxi-
mum. The differential-mode capacitor provides a low-
impedance path for the ripple current to flow, so that the
TEC ripple current is greatly reduced. The TEC ripple
current then can be calculated as follows:
I
TEC(RIPPLE)
= (0.5 x LIR x I
TEC(MAX)
) x (Z
C5
)/(R
TEC
+ R
SENSE
+ Z
C5
)
where Z
C5
is the impedance of C5 at twice the switching
frequency, R
TEC
is the TEC equivalent resistance, and
R
SENSE
is the current-sense resistor.
Decoupling Capacitor Selection
Decouple each power supply input (V
DD
, PVDD1,
PVDD2) with a 1µF ceramic capacitor close to the sup-
ply pins. In applications with long distances between
the source supply and the MAX8520/MAX8521, addi-
tional bypassing may be needed to stabilize the input
supply. In such cases, a low-ESR electrolytic or ceramic
capacitor of 100µF or more at V
DD
is sufficient.
Compensation Capacitor
A compensation capacitor is needed to ensure current-
control-loop stability (see Figure 3). Select the capacitor
so that the unity-gain bandwidth of the current-control
loop is less than or equal to 10% the resonant frequency
of the output filter:
where:
f
BW
= Unity-gain bandwidth frequency, less than or
equal to 10% the output filter resonant frequency
g
m
= Loop transconductance, typically 100µA/V
C
COMP
= Value of the compensation capacitor
R
TEC
= TEC series resistance, use the minimum resis-
tance value
R
SENSE
= Sense resistor
Setting Voltage and Current Limits
Certain TEC parameters must be considered to guarantee
a robust design. These include maximum positive current,
maximum negative current, and the maximum voltage
allowed across the TEC. These limits should be used to
set the MAXIP, MAXIN, and MAXV voltages.
Setting Max Positive and Negative TEC Current
MAXIP and MAXIN set the maximum positive and nega-
tive TEC currents, respectively. The default current limit
is ±150mV/R
SENSE
when MAXIP and MAXIN are con-
nected to REF. To set maximum limits other than the
defaults, connect a resistor-divider from REF to GND to
set V
MAXI_
. Use resistors in the 10k to 100k range.
V
MAXI_
is related to ITEC by the following equations:
V
MAXIP
= 10(I
TECP(MAX)
R
SENSE
)
V
MAXIN
= 10(I
TECN(MAX)
R
SENSE
)
where I
TECP(MAX)
is the maximum positive TEC current
and I
TECN(MAX)
is the negative maximum TEC current.
Positive TEC current occurs when CS is less than OS1:
I
TEC
x R
SENSE
= OS1 - CS
when I
TEC
> 0A.
I
TEC
R
SENSE
= CS - OS1
when I
TEC
< 0A.
C
g
f
R
RR
COMP
m
BW
SENSE
SENSE TEC
×
×
×
24
2π()
f
LC
=
1
2π
Smallest TEC Power Drivers for Optical
Modules
14 ______________________________________________________________________________________
Take care not to exceed the positive or negative cur-
rent limit on the TEC. Refer to the manufacturer’s data
sheet for these limits.
Setting Max TEC Voltage
Apply a voltage to the MAXV pin to control the maxi-
mum differential TEC voltage. V
MAXV
can vary from 0V
to V
REF
. The voltage across the TEC is four times
V
MAXV
and can be positive or negative:
|V
OS1
- V
OS2
| = 4 x V
MAXV
or V
DD
, whichever is lower
Set V
MAXV
with a resistor-divider between REF and
GND using resistors from 10k to 100k. V
MAXV
can
vary from 0V to V
REF
.
Control Inputs/Outputs
Output Current Control
The voltage at CTLI directly sets the TEC current. CTLI
is typically driven from the output of a temperature con-
trol loop. The transfer function relating current through
the TEC (I
TEC
) and V
CTLI
is given by:
I
TEC
= (V
CTLI
- V
REF
)/(10 R
SENSE
)
where V
REF
is 1.50V and:
ITEC = (V
OS1
- V
CS
)/R
SENSE
CTLI is centered around REF (1.50V). I
TEC
is zero when
CTLI = 1.50V. When V
CTLI
> 1.50V the current flow is from
OS2 to OS1. The voltages on the pins relate as follows:
V
OS2
> V
OS1
> V
CS
The opposite applies when V
CTLI
< 1.50V current flows
from OS1 to OS2:
V
OS2
< V
OS1
< V
CS
Shutdown Control
The MAX8520/MAX8521 can be placed in a power-saving
shutdown mode by driving SHDN low. When the
MAX8520/MAX8521 are shut down, the TEC is off (OS1
and OS2 decay to GND) and supply current is reduced to
2mA (typ).
ITEC Output
ITEC is a status output that provides a voltage proportional
to the actual TEC current. V
ITEC
= V
REF
when TEC current
is zero. The transfer function for the ITEC output is:
V
ITEC
= 1.50V + 8 (V
OS1
– V
CS
)
Use ITEC to monitor the cooling or heating current
through the TEC. For stability keep the load capaci-
tance on ITEC to less than 150pF.
Applications Information
The MAX8520/MAX8521 typically drive a thermo-elec-
tric cooler inside a thermal-control loop. TEC drive
polarity and power are regulated based on temperature
information read from a thermistor or other temperature-
measuring device to maintain a stable control tempera-
ture. Temperature stability of +0.01°C can be achieved
with carefully selected external components.
There are numerous ways to implement the thermal loop.
Figures 1 and 2 show designs that employ precision op
amps, along with a DAC or potentiometer to set the con-
trol temperature. The loop can also be implemented digi-
tally, using a precision A/D to read the thermistor or other
temperature sensor, a microcontroller to implement the
control algorithm, and a DAC (or filtered-PWM signal) to
send the appropriate signal to the MAX8520/MAX8521
CTLI input. Regardless of the form taken by the thermal-
control circuitry, all designs are similar in that they read
temperature, compare it to a set-point signal, and then
send an error-correcting signal to the MAX8520/
MAX8521 that moves the temperature in the appropriate
direction.
PCB Layout and Routing
High switching frequencies and large peak currents
make PCB layout a very important part of design. Good
design minimizes excessive EMI and voltage gradients
in the ground plane, both of which can result in instabil-
ity or regulation errors. Follow these guidelines for good
PCB layout:
1) Place decoupling capacitors as close to the IC pins
as possible.
2) Keep a separate power ground plane, which is con-
nected to PGND1 and PGND2. PVDD1, PVDD2,
PGND1 and PGND2 are noisy points. Connect decou-
pling capacitors from PVDD_ to PGND_ as direct as
possible. Output capacitors C2, C7 returns are con-
nected to PGND plane.
3) Connect a decoupling capacitor from V
DD
to GND.
Connect GND to a signal ground plane (separate from
the power ground plane above). Other V
DD
decoupling
capacitors (such as the input capacitor) need to be
connected to the PGND plane.
4) Connect GND and PGND_ pins together at a single
point, as close as possible to the chip.
5) Keep the power loop, which consists of input capaci-
tors, output inductors and capacitors, as compact and
small as possible.
MAX8520/MAX8521
Smallest TEC Power Drivers for Optical
Modules
______________________________________________________________________________________ 15

MAX8520ETP+T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Power Management Specialized - PMIC TEC Power Driver for Optical Modules
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
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