4
Overview of Optical Mouse Sensor Assembly
Avago Technologies provides an IGES  le drawing de-
scribing the base plate molding features for lens and PCB
alignment.
The ADNS-5050 sensor is designed for mounting on a
through-hole PCB, looking down. There is an aperture
stop and features on the package that align to the lens.
Figure 3. Recommended PCB mechanical cutouts and spacing.
The ADNS-5100-001 lens provides optics for the imaging
of the surface as well as illumination of the surface at the
optimum angle. Features on the lens align it to the sensor,
base plate, and clip with the LED.
The LED clip holds the LED in relation to the lens. The LED
must be inserted into the clip and the LED’s leads formed
prior to loading on the PCB.
The HLMP-EG3E-xxxxx LED is recommended for illumina-
tion.
2.00
(0.079)
0
(0)
0
(0)
13.06
(0.514)
2.00
(0.079)
HOLE PITCH
DISTANCE
1.37
(0.054)
2.25
(0.089)
10.35
(0.407)
12.85
(0.506)
5.02
(0.198)
6.29
(0.248)
7.56
(0.298)
0.25
(0.010)
26.67
(1.050)
1.00
(0.039)
14.44
(0.569)
6.30
(0.248)
11.22
(0.442)
12.60
(0.496)
OPTIONAL HOLE FOR
ALIGNMENT POST, IF USED
CLEAR ZONE
ALL DIMENSIONS IN MILLIMETERS (INCHES).
OPTICAL CENTER
PIN
#1
8X
0.80
(0.031)
2X
0.80
(0.031)
3X
3.00
(0.118)
14.94
(0.588)
24.15
(0.951)
25.00
(0.984)
31.50
(1.240)
5
Figure 4. 2D Assembly drawing of ADNS-5050 (top and side views).
13.10
(0.516)
33.45
(1.317)
BASE PLATE
DIMENSIONS IN mm (INCHES)
10.58
(0.417)
10.58
(0.417)
2.40
(0.094)
7.45
(0.293)
TOP VIEW
CROSS SECTION SIDE VIEW
BASE PLATE
SENSOR LENS
PCB
TOP PCB to SURFACE
ALIGNMENT POST
(OPTIONAL)
NAVIGATION SURFACE
LED CLIP
LED
BOTTOM of LENS FLANGE to SURFACE
0.43
(0.017)
6
Figure 5. Exploded view drawing.
PCB Assembly Considerations
1. Insert the sensor and all other electrical components
into PCB.
2. Insert the LED into the assembly clip and bend the
leads 90 degrees.
3. Insert the LED clip assembly into PCB.
4. This sensor package is only quali ed for wave-solder
process.
5. Wave solder the entire assembly in a no-wash solder
process utilizing solder  xture. The solder  xture
is needed to protect the sensor during the solder
process. It also sets the correct sensor-to-PCB distance
as the lead shoulders do not normally rest on the PCB
surface. The  xture should be designed to expose
the sensor leads to solder while shielding the optical
aperture from direct solder contact.
6. Place the lens onto the base plate.
7. Remove the protective kapton tape from optical
aperture of the sensor. Care must be taken to
keep contaminants from entering the aperture.
Recommend not to place the PCB facing up during the
entire mouse assembly process. Recommend to hold
the PCB  rst vertically for the kapton removal process.
8. Insert PCB assembly over the lens onto the base plate
aligning post to retain PCB assembly. The sensor
aperture ring should self-align to the lens.
Figure 6. Block diagram of ADNS-5050 optical mouse sensor.
9. The optical position reference for the PCB is
set by the base plate and lens. Note that the
PCB motion due to button presses must be
minimized to maintain optical alignment.
10. Install mouse top case. There MUST be a
feature in the top case to press down onto the
PCB assembly to ensure all components are
interlocked to the correct vertical height.
POWER AND CONTROL
SERIAL PORT AND REGISTERS
IMAGE ARRAY
DSP
OSCILLATOR
LED DRIVE
REGO
GND
VDD5
NCS
ADNS-5050
SCLK
SDIO
NRESET
XY_LED
LED
LED CLIP
SENSOR
CUSTOMER
SUPPLIED PCB
LENS (SHOWING
ADNS-5100-001)
CUSTOMER SUPPLIED
BASE PLATE WITH
RECOMMENDED
ALIGNMENT FEATURES
PER IGES DRAWING

ADNS-5050

Mfr. #:
Manufacturer:
Broadcom / Avago
Description:
IC USB OPT MOUSE SENSOR HS 8-DIP
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

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