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16
As one can see, even if there is auxiliary winding to
provide energy for V
CC
, it happens that the device is still
biased by DSS during start−up time or some fault mode
when the voltage on auxiliary winding is not ready yet. The
V
CC
capacitor shall be dimensioned to avoid V
CC
crosses
V
CC(OFF)
level, which stops operation. The ΔV between
V
CC(MIN)
and V
CC(OFF)
is 0.5 V. There is no current source
to charge V
CC
capacitor when driver is on, i.e. drain voltage
is close to zero. Hence the V
CC
capacitor can be calculated
using
C
VCC
w
I
CC1
@ D
MAX
f
OSC
@ DV
(eq. 1)
Take the 65 kHz device as an example. C
VCC
should be
above
C
VCC
+
1.45 @ 10
−3
@ 0.73
59 @ 10
3
@ 0.5
+ 36 nF
A margin that covers the temperature drift and the voltage
drop due to switching inside FET should be considered, and
thus a capacitor above 0.1 mF is appropriate.
The V
CC
capacitor has only a supply role and its value
does not impact other parameters such as fault duration or
the frequency sweep period for instance. As one can see on
Figure 33, an internal OVP comparator protects the switcher
against lethal V
CC
runaways. This situation can occur if the
feedback loop opto−coupler fails, for instance, and you
would like to protect the converter against an over−voltage
event. In that case, the over−voltage protection (OVP)
circuit immediately stops the output pulses for t
recovery
duration (420 ms typically). Then a new start−up attempt
takes place to check whether the fault has disappeared or not.
The OVP paragraph gives more design details on this
particular section.
Fault Condition – Short−circuit on VCC
In some fault situations, a short−circuit can purposely
occur between V
CC
and GND. In high line conditions
(V
HV
= 370 V dc) the current delivered by the start−up
device will seriously increase the junction temperature. For
instance, since I
start1
equals 4.9 mA (the min corresponds to
the highest T
J
), the device would dissipate
370 x 4.9 x 10
−3
= 1.81 W. To avoid this situation, the
controller includes a novel circuitry made of two start−up
levels, I
start1
and I
start2
. At power−up, as long as V
CC
is
below a 1.6 V level, the source delivers I
start2
(around
500 mA typical), then, when V
CC
reaches 1.6 V, the source
smoothly transitions to I
start1
and delivers its nominal value.
As a result, in case of short−circuit between V
CC
and GND,
the power dissipation will drop to 370 x 500 x 10
−6
=
185 mW. Figure 34 portrays this particular behavior.
The first start−up period is calculated by the formula
C x V = I x t, which implies a 1 x 10−
6
x 1.6
/ (500 x 10−
6
) = 3.2 ms start−up time for the first sequence.
The second sequence is obtained by toggling the source to
8.9 mA with a ΔV of V
CC(ON) −
V
CC(TH)
=
8.4 V 1.6 V = 6.8 V, which finally leads to a second
start−up time of 1 x 10−
6
x 6.8 / (8.9 x 10−
3
) = 0.76 ms.
The total start−up time becomes 3.2 ms + 0.76 ms =
3.96 ms. Please note that this calculation is approximated by
the presence of the knee in the vicinity of the transition.
Fault Condition – Output Short−circuit
As soon as V
CC
reaches V
CC(ON)
, drive pulses are
internally enabled. If everything is correct, the auxiliary
winding increases the voltage on the VCC pin as the output
voltage rises. During the start−sequence, the controller
smoothly ramps up the peak drain current to maximum
setting, i.e. I
PK
, which is reached after a typical period of
10 ms. When the output voltage is not regulated, the current
coming through FB pin is below I
FBfault
level (35 mA
typically), which is not only during the start−up period but
also anytime an overload occurs, an internal error flag is
asserted, I
pFlag
, indicating that the system has reached its
maximum current limit set−point. The assertion of this flag
triggers a fault counter t
SCP
(48 ms typically). If at counter
completion, I
pFlag
remains asserted, all driving pulses are
stopped and the part stays off in t
recovery
duration (about
420 ms). A new attempt to re−start occurs and will last
48 ms providing the fault is still present. If the fault still
affects the output, a safe burst mode is entered, affected by
a low duty−cycle operation (11%). When the fault
disappears, the power supply quickly resumes operation.
Figure 35 depicts this particular mode:
NCP1075A/B, NCP1076A/B, NCP1077A/B, NCP1079A/B
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17
Figure 35. In Case of Short−circuit or Overload, the NCP107xu Protects Itself and the Power Supply Via a Low
Frequency Burst Mode. The V
CC
is Maintained by the Current Source and Self−supplies the Controller.
DRV
internal
420 ms typ.
Fault level
48 ms typ.
Timer
V
CC
V
CC(MIN)
V
CC(ON)
V
FB
I
pFlag
Open loop FB
Auto−recovery Over−voltage Protection
The particular NCP107xu arrangement offers a simple
way to prevent output voltage runaway when the
opto−coupler fails. As Figure 36 shows, a comparator
monitors the VCC pin. If the auxiliary winding delivers too
much voltage to the C
VCC
capacitor, then the controller
considers an OVP situation and stops the internal drivers.
When an OVP occurs, all switching pulses are permanently
disabled. After t
recovery
delay, the circuit resumes
operations. If the failure symptom still exists, e.g. feedback
opto−coupler fails, the device keeps the auto−recovery OVP
mode. We recommend the insertion of a resistor (
R
limit
)
between the auxiliary dc level and the VCC pin to protect the
IC against high voltage spikes, which can damage the IC. It
is also recommended to filter out the VCC line to avoid
undesired OVP activations.
R
limit
should be carefully
selected to suppress false−triggers of the OVP as we
discussed, but also to avoid disturbing the V
CC
in low / light
load conditions.
Self−supplying controllers in extremely low−standby
applications often puzzles the designer. Actually, if a SMPS
operated at nominal load can deliver an auxiliary voltage of
an arbitrary 16 V (V
nom
), this voltage can drop below 10 V
(V
stby
) when entering standby. This is because the
recurrence of the switching pulses expands so much that the
low frequency re−fueling rate of the V
CC
capacitor is not
enough to keep a proper auxiliary voltage.
V
OVP
GND
VCC
DRAIN
Shut down
Internal DRV
80
ms
filter
V
CC (ON )
=8.4V
V
CC (MIN )
=6.9V
I
start 1
R
limit
D1
C
VCC
C
AUX
N
AUX
Figure 36. A More Detailed View of the NCP107xu Offers
Better Insight on How to Properly Wire an Auxiliary Winding
NCP1075A/B, NCP1076A/B, NCP1077A/B, NCP1079A/B
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18
Figure 37. Describes the Main Signal Variations When the Part Operates in Auto−recovery OVP
V
CC
I
FB
Timer
DRV
internal
V
CC(MIN)
V
CC(ON)
V
OVP
Fault level
48 ms typ.
420 ms typ.
Soft−start
The NCP107xu features a 10 ms soft−start which reduces
the power−on stress but also contributes to lower the output
overshoot. Soft−start is running every time when IC starts
switching. It means a first start, a new start after OVP, TSD,
Brown−out, etc. Figure 38 shows a typical operating
waveform. The NCP107xu features a novel patented
structure which offers a better soft−start ramp, almost
ignoring the start−up pedestal inherent to traditional
current−mode supplies:
DRAIN current
V
CC
V
CC(ON)
Max I
PK
10 ms
0V (fresh PON)
Figure 38. The 10 ms Soft−start Sequence

NCP1075BAP130G

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
AC/DC Converters ENHANCED OFF-LINE SWITCHE
Lifecycle:
New from this manufacturer.
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