NCP1075A/B, NCP1076A/B, NCP1077A/B, NCP1079A/B
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27
Design Procedure
The design of an SMPS around a monolithic device does
not differ from that of a standard circuit using a controller
and a MOSFET. However, one needs to be aware of certain
characteristics specific of monolithic devices. Let us follow
the steps:
V
IN,MIN
= 90 V rms or 127 V dc once rectified,
assuming a low bulk ripple
V
IN,MAX
= 265 V rms or 375 V dc
V
OUT
= 12 V
P
OUT
= 10 W
Operating mode is CCM
η = 0.8
1. The lateral MOSFET body−diode shall never be
forward biased, either during start−up (because of
a large leakage inductance) or in normal operation,
depicted by Figure 50. This condition sets the
maximum voltage that can be reflected during t
F
As a result, the flyback voltage which is reflected
on the drain at the switch opening cannot be larger
than the input voltage. When selecting
components, you thus must adopt a turn ratio
which adheres to the following equation:
N @
ǒ
V
OUT
) V
F
Ǔ
t V
IN,MIN
(eq. 6)
2. In our case, since we operate from a 127 V dc rail
while delivering 12 V, we can select a reflected
voltage of 120 V dc maximum. Therefore, the turn
ratio Np:Ns must be smaller than
V
reflect
V
OUT
) V
F
+
120
12 ) 0.5
+ 9.6orNp:Nst 9.6
Here we choose N = 8 in this case. We will see later
on how it affects the calculation.
Figure 50. The Drain−Source Wave Shall Always be Positive
I
PEAK
I
VALLEY
I
avg
I
Lavg
DT
sw
T
sw
I
L
t
D
I
L
Figure 51. Primary Inductance Current
Evolution in CCM
3. Lateral MOSFETs have a poorly doped
body−diode which naturally limits their ability to
sustain the avalanche. A traditional RCD clamping
network shall thus be installed to protect the
MOSFET. In some low power applications,
a simple capacitor can also be used since
V
DRAIN,MAX
+
(eq. 7)
V
IN
) N @
ǒ
V
OUT
) V
F
Ǔ
) I
PEAK
@
L
F
C
TOT
Ǹ
where L
F
is the leakage inductance, C
TOT
the total
capacitance at the drain node (which is increased by
the capacitor you will wire between drain and
source), N the N
P
:N
S
turn ratio, V
OUT
the output
voltage, V
F
the secondary diode forward drop and
finally,
I
PEAK
the maximum peak current. Worse
case occurs when the SMPS is very close to
regulation, e.g. the
V
OUT
target is almost reached
and
I
PEAK
is still pushed to the maximum. For this