LT3976
16
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applicaTions inForMaTion
Table 2. Inductor Vendors
VENDOR URL
Coilcraft www.coilcraft.com
Sumida www.sumida.com
Toko www.tokoam.com
Würth Elektronik www.we-online.com
Coiltronics www.cooperet.com
Murata www.murata.com
The inductor value must be sufficient to supply the desired
maximum output current (I
OUT(MAX)
), which is a function
of the switch current limit (I
LIM
) and the ripple current.
I
OUT(MAX)
= I
LIM
Δ
I
L
2
The LT3976 limits its peak switch current in order to protect
itself and the system from overload and short-circuit faults.
The LT3976’s switch current limit (I
LIM
) is typically 10A at
low duty cycles and decreases linearly to 8A at DC = 0.8.
When the switch is off, the potential across the inductor
is the output voltage plus the catch diode drop. This gives
the peak-to-peak ripple current in the inductor:
ΔI
L
=
1 DC
( )
V
OUT
+ V
D
( )
L f
SW
where f
SW
is the switching frequency of the LT3976, DC is
the duty cycle and L is the value of the inductor. Therefore,
the maximum output current that the LT3976 will deliver
depends on the switch current limit, the inductor value,
and the input and output voltages. The inductor value may
have to be increased if the inductor ripple current does
not allow sufficient maximum output current (I
OUT(MAX)
)
given the switching frequency, and maximum input voltage
used in the desired application.
The optimum inductor for a given application may differ
from the one indicated by this simple design guide. A larger
value inductor provides a higher maximum load current and
reduces the output voltage ripple. If your load is lower than
the maximum load current, than you can relax the value of
the inductor and operate with higher ripple current. This
allows you to use a physically smaller inductor, or one with
a lower DCR resulting in higher efficiency. Be aware that if
the inductance differs from the simple rule above, then the
maximum load current will depend on the input voltage. In
addition, low inductance may result in discontinuous mode
operation, which further reduces maximum load
current.
For
details of maximum output current and discontinuous
operation, see Linear Technology’s Application Note 44.
Finally, for duty cycles greater than 50% (V
OUT
/V
IN
> 0.5),
a minimum inductance is required to avoid sub-harmonic
oscillations, see Application Note 19.
One approach to choosing the inductor is to start with
the simple rule given above, look at the available induc-
tors, and choose one to meet cost or space goals. Then
use the equations above to check that the LT3976 will be
able to deliver the required output current. Note again
that these equations assume that the inductor current is
continuous. Discontinuous operation occurs when I
OUT
is less than ΔI
L
/2.
Current Limit Foldback and Thermal Protection
The LT3976 has a large peak current limit to ensure a 5A
max output current across duty cycle and current limit
distribution, as well as allowing a reasonable inductor
ripple current. During a short-circuit fault, having a large
current limit can lead to excessive power dissipation and
temperature rise in the LT3976, as well as the inductor and
catch diode. To limit this power dissipation, the LT3976
starts to fold back the current limit when the FB pin falls
below 0.8V. The
LT3976 typically
lowers the peak current
limit about 50% from 10A to 5A.
During start-up, when the output voltage and FB pin are low,
current limit foldback could hinder the LT3976’s ability to
start up into a large load. To avoid this potential problem,
the LT3976’s current limit foldback will be disabled until
the SS pin has charged above 2V. Therefore, the use of
a soft-start capacitor will keep the current limit foldback
feature out of the way while the LT3976 is starting up.
The LT3976 has thermal shutdown to further protect the
part during periods of high power dissipation, particularly
in high ambient temperature environments. The thermal
shutdown feature detects when the LT3976 is too hot
and shuts the part down, preventing switching. When the
thermal event passes and the LT3976 cools, the part will
restart and resume switching. A thermal shutdown event
actively discharges the soft-start capacitor.
LT3976
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Input Capacitor
Bypass the input of the LT3976 circuit with a ceramic capaci-
tor of X7R or X5R type. Y5V types have poor performance
over temperature and applied voltage, and should not be
used. A 4.7μF to 10μF ceramic capacitor is adequate to
bypass the LT3976 and will easily handle the ripple cur-
rent. Note that larger input capacitance is required when
a lower switching frequency is used (due to longer on
times). If the input power source has high impedance, or
there is significant inductance due to long wires or cables,
additional bulk capacitance may be necessary. This can
be provided with a low performance electrolytic capacitor.
Step-down regulators draw current from the input sup-
ply in pulses with very fast rise and fall times. The input
capacitor is required to reduce the resulting voltage
ripple at the LT3976 and to force this very high frequency
switching current into a tight local loop, minimizing EMI.
A 10μF capacitor is capable of this task, but only if it is
placed close to the LT3976 (see the PCB Layout section).
A second precaution regarding the ceramic input capacitor
concerns the maximum input voltage rating
of the LT3976.
A
ceramic input capacitor combined with trace or cable
inductance forms a high quality (under damped) tank
circuit. If the LT3976 circuit is plugged into a live supply,
the input voltage can ring to twice its nominal value, pos-
sibly exceeding the LT3976’s voltage rating. If the input
supply is poorly controlled or the user will be plugging
the LT3976 into an energized supply, the input network
should be designed to prevent this overshoot. See Linear
Technology Application Note 88 for a complete discussion.
Output Capacitor and Output Ripple
The output capacitor has two essential functions. Along
with the inductor, it filters the square wave generated by
the LT3976 to produce the DC output. In this role it deter-
mines the output ripple, so low impedance (at the switching
frequency) is important. The second function is to store
energy in order to satisfy transient loads and stabilize the
LT3976’s control loop. Ceramic capacitors have very low
equivalent series resistance (ESR) and provide the best
ripple performance. A good starting value is:
C
OUT
=
300
V
OUT
f
SW
where f
SW
is in MHz, and C
OUT
is the recommended output
capacitance in μF. Use X5R or X7R types. This choice will
provide low output ripple and good transient response.
Transient performance can be improved with a higher value
capacitor if combined with a phase lead capacitor (typically
10pF) between the output and the feedback pin. A lower
value of output capacitor can be used to save space and
cost but transient performance will suffer.
When choosing a capacitor, look carefully through the
data sheet to find out what the actual capacitance is under
operating conditions (applied voltage and temperature).
A physically larger capacitor or one with a higher voltage
rating may be required. Table 3 lists several capacitor
vendors.
Table 3. Recommended Ceramic Capacitor Vendors
MANUFACTURER URL
AVX www.avxcorp.com
Murata www.murata.com
Taiyo Yuden www.t-yuden.com
Vishay Siliconix www.vishay.com
TDK www.tdk.com
Ceramic Capacitors
When in dropout, the LT3976 can excite ceramic ca-
pacitors at audio frequencies. At high load, this could be
unacceptable. Simply adding bulk input capacitance to
the input and output will significantly reduce the voltage
ripple and the audible noise generated at these nodes to
acceptable levels.
A final precaution regarding ceramic capacitors concerns
the maximum input voltage rating of the LT3976. As pre-
viously mentioned, a ceramic input capacitor combined
with trace or cable inductance forms a high quality (under
damped) tank circuit. If the LT3976 circuit is plugged into a
live supply, the input voltage can ring to twice its nominal
value, possibly exceeding the LT3976’s rating. If the input
supply is poorly controlled or the user will be plugging
the LT3976 into an energized supply, the input network
should be designed to prevent this overshoot. See Linear
Technology Application Note 88 for a complete discussion.
applicaTions inForMaTion
LT3976
18
3976f
For more information www.linear.com/3976
Catch Diode Selection
The catch diode (D1 from the Block Diagram) conducts
current only during the switch off time. Average forward
current in normal operation can be calculated from:
I
D(AVG)
= I
OUT
V
IN
V
OUT
V
IN
where I
OUT
is the output load current. The current rating of
the diode should be selected to be greater than or equal to
the application’s output load current, so that the diode is
robust for a wide input voltage range. A diode with even
higher current rating can be selected for the worst-case
scenario of overload, where the max diode current can then
increase to the typical peak switch current. Short circuit is
not the worst-case condition due to current limit foldback.
Peak reverse voltage is equal to the regulator input voltage.
For inputs up to 40V, a 40V diode is adequate.
An additional consideration is reverse leakage current.
When the catch diode is reversed biased, any leakage
current will appear as load current. When operating under
light load conditions, the low supply current consumed
by the LT3976 will be optimized by using a catch diode
with minimum reverse leakage current. Low leakage
Schottky diodes often have larger forward voltage drops
at a given current, so a trade-off can exist between low
load and high load efficiency. Often Schottky diodes with
larger reverse bias ratings will have less leakage at a given
output voltage
than a diode with a smaller reverse bias
rating. Therefore, superior leakage performance can be
achieved at the expense of diode size. Table 4 lists several
Schottky diodes and their manufacturers.
BOOST and OUT Pin Considerations
Capacitor C3 and the internal boost Schottky diode (see the
Block Diagram) are used to generate a boost voltage that
is higher than the input voltage. In most cases a 0.47μF
capacitor will work well. The BOOST pin must be more
than 1.8V above the SW pin for best efficiency and more
than 2.6V above the SW pin to allow the LT3976 to skip
off times to achieve very high duty cycles. For outputs
between 3.2V and 16V, the standard circuit with the OUT
pin connected to the output (Figure 4a) is best. Below 3.2V
the internal Schottky diode may not be able to sufficiently
applicaTions inForMaTion
charge the boost capacitor. Above 16V, the OUT pin abs
max is violated. For outputs between 2.5V and 3.2V, an
external Schottky diode to the output is sufficient because
an external Schottky will have much lower forward voltage
drop than the internal boost diode.
For output voltages less than 2.5V, there are two options.
An external Schottky
diode can charge the boost capaci-
tor from the input (Figure 4c) or from an external voltage
source (Figure 4d). Using an external voltage source is
the better option because it is more efficient than charg-
ing the boost capacitor from the input. However, such
a voltage rail is not always available in all systems. For
output voltages greater than 16V, an external Schottky
diode from an external voltage source should be used to
charge the boost capacitor (Figure 4e). In applications
using an external voltage source, the supply should be
between 3.1V and 16V. When using the input, the input
voltage may not exceed 27V. In all cases, the maximum
voltage rating of the BOOST pin must not be exceeded.
When the output is above 16V, the OUT pin can not be
tied to the output or the OUT pin abs max will be violated.
It should instead be tied to GND (Figure 4e). This is to
prevent the dropout circuitry from interfering with switch-
ing behavior and to prevent the 100mA active pull-down
from drawing power. It is important to note that when
the output is above 16V and the OUT pin is grounded,
the dropout circuitry
is not connected, so the minimum
dropout
will be about 1.5V, rather than 500mV. If the
output is less than 3.2V and an external Schottky is used
Table 4. Schottky Diodes. The Reverse Current Values Listed
Are Estimates Based Off of Typical Curves for Reverse Current
vs Reverse Voltage at 25°C
PART NUMBER V
R
(V) I
AVE
(A)
V
F
at 5A
TYP 25°C
(mV)
V
F
at
5A MAX
25°C
(mV)
I
R
at
V
R
= 20V
25°C
(µA)
On Semiconductor
MBRS540T3 40 5 450 500 120
Diodes Inc.
B540C 40 5 510 550 2
PDS540 40 5 480 520 4
PDS560 60 5 610 670 0.9
SBR8A45SP5 45 8 450 18
SBR8AU60P5 60 8 400 60

LT3976EMSE#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators 42V, 5A, 2MHz Step-Down Switching Regulator with 3.4uA Quiescent Current
Lifecycle:
New from this manufacturer.
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