MAX1652–MAX1655
High-Efficiency, PWM, Step-Down
DC-DC Controllers in 16-Pin QSOP
16 ______________________________________________________________________________________
an action that “boosts” the 5V gate-drive signal above
the battery voltage.
Ringing seen at the high-side MOSFET gate (DH) in
discontinuous-conduction mode (light loads) is a natur-
al operating condition caused by the residual energy in
the tank circuit formed by the inductor and stray capac-
itance at the switching node LX. The gate-driver nega-
tive rail is referred to LX, so any ringing there is directly
coupled to the gate-drive output.
Current-Limiting and
Current-Sense Inputs (CSH and CSL)
The current-limit circuit resets the main PWM latch and
turns off the high-side MOSFET switch whenever the
voltage difference between CSH and CSL exceeds
100mV. This limiting is effective for both current flow
directions, putting the threshold limit at ±100mV. The
tolerance on the positive current limit is ±20%, so the
external low-value sense resistor must be sized for
80mV/R1 to guarantee enough load capability, while
components must be designed to withstand continuous
current stresses of 120mV/R1.
For breadboarding purposes or very-high-current appli-
cations, it may be useful to wire the current-sense inputs
with a twisted pair rather than PC traces.
Oscillator Frequency and
Synchronization (SYNC Pin)
The SYNC input controls the oscillator frequency.
Connecting SYNC to GND or to VL selects 150kHz
operation; connecting SYNC to REF selects 300kHz.
SYNC can also be used to synchronize with an external
5V CMOS clock generator. SYNC has a guaranteed
190kHz to 340kHz capture range.
300kHz operation optimizes the application circuit for
component size and cost. 150kHz operation provides
increased efficiency and improved low-duty factor
operation (see
Dropout Operation
section).
Dropout Operation
Dropout (low input-output differential operation) is en-
hanced by stretching the clock pulse width to increase
the maximum duty factor. The algorithm follows: if the out-
put voltage (V
OUT
) drops out of regulation without the
current limit having been reached, the controller skips an
off-time period (extending the on-time). At the end of the
cycle, if the output is still out of regulation, another off-time
period is skipped. This action can continue until three off-
time periods are skipped, effectively dividing the clock
frequency by as much as four.
The typical PWM minimum off-time is 300ns, regardless
of the operating frequency. Lowering the operating fre-
quency raises the maximum duty factor above 98%.
Low-Noise Mode (SKIP Pin)
The low-noise mode (SKIP = high) is useful for minimiz-
ing RF and audio interference in noise-sensitive appli-
cations such as audio-equipped systems, cellular
phones, RF communicating computers, and electro-
magnetic pen-entry systems. See the summary of oper-
ating modes in Table 3. SKIP can be driven from an
external logic signal.
The MAX1653 and MAX1655 can reduce interference
due to switching noise by ensuring a constant switch-
ing frequency regardless of load and line conditions,
thus concentrating the emissions at a known frequency
outside the system audio or IF bands. Choose an oscil-
lator frequency where harmonics of the switching fre-
quency don’t overlap a sensitive frequency band. If
necessary, synchronize the oscillator to a tight-toler-
ance external clock generator.
The low-noise mode (SKIP = high) forces two changes
upon the PWM controller. First, it ensures fixed-frequen-
cy operation by disabling the minimum-current com-
parator and ensuring that the PWM latch is set at the
beginning of each cycle, even if the output is in regula-
tion. Second, it ensures continuous inductor current
MAX1652
MAX1653
MAX1654
MAX1655
BST
VL
+5V
VL SUPPLY
BATTERY
INPUT
VL
VL
DH
LX
DL
PWM
LEVEL
TRANSLATOR
Figure 5. Boost Supply for Gate Drivers
MAX1652–MAX1655
High-Efficiency, PWM, Step-Down
DC-DC Controllers in 16-Pin QSOP
______________________________________________________________________________________ 17
flow, and thereby suppresses discontinuous-mode
inductor ringing by changing the reverse current-limit
detection threshold from 0 to -100mV, allowing the
inductor current to reverse at very light loads.
In most applications, SKIP should be tied to GND in
order to minimize quiescent supply current. Supply cur-
rent with SKIP high is typically 10mA to 20mA, depend-
ing on external MOSFET gate capacitance and
switching losses.
Forced continuous conduction via SKIP can improve
cross regulation of transformer-coupled multiple-output
supplies. This second function of the SKIP pin produces
a result that is similar to the method of adding sec-
ondary regulation via the SECFB feedback pin, but with
much higher quiescent supply current. Still, improving
cross regulation by enabling SKIP instead of building in
SECFB feedback can be useful in noise-sensitive appli-
cations, since SECFB and SKIP are mutually exclusive
pins/functions in the MAX1652 family.
Adjustable-Output Feedback
(Dual-Mode FB Pin)
The MAX1652–MAX1655 family has both fixed and
adjustable output voltage modes. For fixed mode, con-
nect FB to GND for a 3.3V output and to V
L
for a 5V out-
put. Adjusting the main output voltage with external
resistors is easy for any of the devices in this family, via
the circuit of Figure 6. The feedback voltage is nominal-
ly 2.5 for all family members except the MAX1655,
which has a nominal FB voltage of 1V. The output volt-
age (given by the formula in Figure 6) should be set
approximately 2% high in order to make up for the
MAX1652’s load-regulation error. For example, if
designing for a 3.0V output, use a resistor ratio that
results in a nominal output voltage of 3.06V. This slight
offsetting gives the best possible accuracy.
Recommended normal values for R5 range from 5k to
100k.
Remote sensing of the output voltage, while not possi-
ble in fixed-output mode due to the combined nature of
the voltage- and current-sense input (CSL), is easy to
achieve in adjustable mode by using the top of the
external resistor divider as the remote sense point.
Duty-Factor Limitations for
Low V
OUT
/V
IN
Ratios
The MAX1652/MAX1653/MAX1654’s output voltage is
adjustable down to 2.5V and the MAX1655’s output is
adjustable as low as 1V. However, the minimum duty
factor may limit the choice of operating frequency, high
input voltage, and low output voltage.
MAX1652
MAX1653
MAX1654
MAX1655
CSL
CSH
GND
FB
R4
R5
MAIN
OUTPUT
REMOTE
SENSE
LINES
DH
DL
V
OUT
WHERE V
REF
(NOMINAL) = 2.5V (MAX1652–MAX1654)
= 1.0V (MAX1655)
= V
REF
(1 + –––)
R4
R5
V+
Figure 6. Adjusting the Main Output Voltage
SHDN SKIP
LOAD
CURRENT
MODE
NAME
DESCRIPTION
Low X X Shutdown
All circuit blocks
turned off; supply
current = 3µA typ
High Low
Low,
<10%
Idle
Pulse-skipping;
supply current =
300µA typ at V
IN
=
10V; discontinuous
inductor current
High Low
Medium,
<30%
Idle
Pulse-skipping;
continuous inductor
current
High Low
High,
>30%
PWM
Constant-frequency
PWM; continuous
inductor current
High High X
Low Noise*
(PWM)
Constant-frequency
PWM regardless of
load; continuous
inductor current
even at no load
Table 3. Operating-Mode Truth Table
*
MAX1652/MAX1654 have no SKIP pin and therefore can’t go
into low-noise mode.
X = Don’t care
MAX1652–MAX1655
High-Efficiency, PWM, Step-Down
DC-DC Controllers in 16-Pin QSOP
18 ______________________________________________________________________________________
With high input voltages, the required duty factor is
approximately (V
OUT
+ V
Q2
)/ V
IN
, where V
Q2
is the volt-
age drop across the synchronous rectifier. The
MAX1652’s minimum duty factor is determined by
delays through the feedback network, error comparator,
internal logic gate drivers, and the external MOSFETs,
which typically total 400ns. This delay is about 12% of
the switching period at 300kHz and 6% at 150kHz, limit-
ing the typical minimum duty factor to these values.
Even if the circuit can not attain the required duty factor
dictated by the input and output voltages, the output
voltage will remain in regulation. However, there may be
intermittent or continuous half-frequency operation. This
can cause a factor-of-two increase in output voltage rip-
ple and current ripple, which will increase noise and
reduce efficiency. Choose 150kHz operation for high-
input-voltage/low-output-voltage circuits.
Secondary Feedback-Regulation Loop
(SECFB Pin)
A flyback winding control loop regulates a secondary
winding output (MAX1652/MAX1654 only), improving
cross-regulation when the primary is lightly loaded
or when there is a low input-output differential voltage.
If SECFB crosses its regulation threshold, a 1µs one-
shot is triggered that extends the low-side switch’s
on-time beyond the point where the inductor current
crosses zero (in discontinuous mode). This causes the
inductor (primary) current to reverse, which in turn pulls
current out of the output filter capacitor and causes the
flyback transformer to operate in the forward mode. The
low impedance presented by the transformer secondary
in the forward mode dumps current into the secondary
output, charging up the secondary capacitor and bring-
ing SECFB back into regulation. The SECFB feedback
loop does not improve secondary output accuracy in
normal flyback mode, where the main (primary) output is
heavily loaded. In this mode, secondary output accura-
cy is determined (as usual) by the secondary rectifier
drop, turns ratio, and accuracy of the main output volt-
age. Hence, a linear post-regulator may still be needed
in order to meet tight output accuracy specifications.
The secondary output voltage-regulation point is deter-
mined by an external resistor-divider at SECFB. For neg-
ative output voltages, the SECFB comparator is
referenced to GND (MAX1654); for positive output volt-
ages, SECFB regulates at the 2.50V reference
(MAX1652). As a result, output resistor-divider connec-
tions and design equations for the two device types dif-
fer slightly (Figure 7). Ordinarily, the secondary
regulation point is set 5% to 10% below the voltage nor-
mally produced by the flyback effect. For example, if the
MAX1654
NEGATIVE
SECONDARY
OUTPUT
MAIN
OUTPUT
DH
V+
SECFB
R3
R2
1-SHOT
TRIG
DL
0.33µF
REF
MAX1652
POSITIVE
SECONDARY
OUTPUT
MAIN
OUTPUT
DH
V+
SECFB
2.5V REF
R3
R2
1-SHOT
TRIG
DL
+V
TRIP
WHERE V
REF
(NOMINAL) = 2.5V= V
REF
(1 + –––)
R2
R3
-V
TRIP
R3 = 100k (RECOMMENDED)= -V
REF
(–––)
R2
R3
Figure 7. Secondary-Output Feedback Dividers

MAX1653EEE

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Switching Controllers PWM Step-Down
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