ADP1821
Rev. C | Page 12 of 24
APPLICATION INFORMATION
SELECTING THE INPUT CAPACITOR
The input current to a buck converter is a pulsed waveform. It is
zero when the high-side switch is off and approximately equal
to the load current when it is on. The input capacitor carries the
input ripple current, allowing the input power source to supply
only the dc current. The input capacitor needs sufficient ripple
current rating to handle the input ripple and the equivalent series
resistance (ESR) that is low enough to mitigate input voltage
ripple. For the usual current ranges for these converters, good
practice is to use two parallel capacitors placed close to the drains
of the high-side switch MOSFETs, one bulk capacitor of suffi-
ciently high current rating as calculated in Equation 1, along
with 10 F of ceramic capacitor.
Select an input bulk capacitor based on its ripple current rating.
First, determine the duty cycle of the output with the larger load
current by
IN
OUT
V
V
D =
(1)
Second, determine the input capacitor ripple current, which is
approximately
()
DD
II
LRIPPLE
1
(2)
where:
I
L
is the maximum inductor or load current for the channel.
D is the duty cycle.
Use this method to determine the input capacitor ripple current
rating for duty cycles between 20% and 80%.
For duty cycles less than 20% or greater than 80%, use an input
capacitor with a ripple current rating of
I
RIPPLE
> 0.4 I
L
(3)
OUTPUT LC FILTER
The output LC filter smoothes the switched voltage at SW,
making the output voltage an almost dc voltage. Choose the
output LC filter to achieve the desired output ripple voltage.
Because the output LC filter is part of the regulator negative-
feedback control loop, the choice of the output LC filter
components affects the regulation control loop stability.
Choose an inductor value such that the inductor ripple current
is approximately 1/3 of the maximum dc output load current.
Using a larger value inductor results in a physical size larger
than required and using a smaller value results in increased
losses in the inductor and/or MOSFET switches.
Use the following equation to choose the inductor value:
Δ×
=
IN
OUT
OUT
L
SW
V
V
V
If
L 1
1
(4)
where:
L is the inductor value.
f
SW
is the switching frequency.
V
OUT
is the output voltage.
V
IN
is the input voltage.
ΔI
L
is the inductor ripple current, typically 1/3 of the maximum
dc load current.
Choose the output bulk capacitor to set the desired output voltage
ripple. The impedance of the output capacitor at the switching
frequency multiplied by the ripple current gives the output
voltage ripple. The impedance is made up of the capacitive
impedance plus the nonideal parasitic characteristics, the ESR
and the equivalent series inductance (ESL). The output voltage
ripple can be approximated with
2
2
2
)4(
8
1
ESLf
Cf
ESRIV
SW
OUT
SW
L
OUT
+
+Δ=Δ
(5)
where:
ΔV
OUT
is the output ripple voltage.
ΔI
L
is the inductor ripple current.
ESR is the equivalent series resistance of the output capacitor
(or the parallel combination of ESR of all output capacitors).
ESL is the equivalent series inductance of the output capacitor
(or the parallel combination of ESL of all capacitors).
Note that the factors of 8 and 4 in Equation 5 would normally
be 2π for sinusoidal waveforms, but the ripple current wave-
form in this application is triangular. Parallel combinations
of different types of capacitors, for example, a large aluminum
electrolytic in parallel with MLCCs, may give different results.
Usually the impedance is dominated by ESR at the switching
frequency so this equation reduces to
ESRIV
L
OUT
Δ
Δ
(6)
Electrolytic capacitors have significant ESL also, on the order
of 5 nH to 20 nH, depending on type, size, and geometry; and
PCB traces contribute some ESR and ESL as well. However,
using the maximum ESR rating from a capacitor data sheet
usually provides some margin such that measuring the ESL is
not usually required.
ADP1821
Rev. C | Page 13 of 24
In the case of output capacitors where the impedance of the
ESR and ESL are small at the switching frequency, for instance,
where the output capacitor is a bank of parallel MLCC capaci-
tors, the capacitive impedance dominates and the ripple
equation reduces to
SW
OUT
L
OUT
fC
I
V
8
Δ
Δ
(7)
Make sure that the ripple current rating of the output capacitors
is greater than the maximum inductor ripple current.
During a load step transient on the output, the output capacitor
supplies the load until the control loop has a chance to ramp the
inductor current. This initial output voltage deviation due to a
change in load is dependent on the output capacitor character-
istics. Again, usually the capacitor ESR dominates this response,
and the V
OUT
in Equation 6 can be used with the load step
current value for I
L
.
SELECTING THE MOSFETS
The choice of MOSFET directly affects the dc-to-dc converter
performance. The MOSFET must have low on resistance to reduce
I
2
R losses and low gate charge to reduce transition losses. In
addition, the MOSFET must have low thermal resistance to
ensure that the power dissipated in the MOSFET does not result
in excessive MOSFET die temperature.
The high-side MOSFET carries the load current during on time
and carries all the transition losses of the converter. Typically,
the lower the MOSFET on resistance, the higher the gate charge
and vice versa. Therefore, it is important to choose a high-side
MOSFET that balances the two losses. The conduction loss of
the high-side MOSFET is determined by the equation
()
IN
OUT
DSONLOADC
V
V
RIP
2
(8)
where:
P
C
is the conduction power loss.
R
DSON
is the MOSFET on resistance.
The gate charging loss is approximated by the equation
SWGPVCCG
fQVP
(9)
where:
P
G
is the gate charging loss power.
V
PVCC
is the gate driver supply voltage.
Q
G
is the MOSFET total gate charge.
f
SW
is the converter switching frequency.
The high-side MOSFET transition loss is approximated by the
equation
2
SW
FR
LOAD
IN
T
fttIV
P
+
=
(10)
where:
P
T
is the high-side MOSFET switching loss power.
t
R
is the MOSFET rise time.
t
F
is the MOSFET fall time.
The total power dissipation of the high-side MOSFET is the
sum of all the previous losses, or
T
GC
D
P
P
P
P
+
+
(11)
where P
D
is the total high-side MOSFET power loss.
The conduction losses may need an adjustment to account
for the MOSFET R
DSON
variation with temperature. Note that
MOSFET R
DSON
increases with increasing temperature. A MOSFET
data sheet should list the thermal resistance of the package, θ
JA
,
along with a normalized curve of the temperature coefficient of
the R
DSON
. For the power dissipation estimated above, calculate
the MOSFET junction temperature rise over the ambient
temperature of interest.
T
J
= T
A
+ θ
JA
P
D
(12)
Then calculate the new R
DSON
from the temperature coefficient
curve and the R
DSON
spec at 25°C. A typical value of the temperature
coefficient (TC) of the R
DSON
is 0.004/°C, thus, an alternate
method to calculate the MOSFET R
DSON
at a second
temperature, T
J
, is
R
DSON
@ T
J
= R
DSON
@ 25°C(1 + TC(T
J
− 25°C)) (13)
Next, the conduction losses can be recalculated and the pro-
cedure iterated once or twice until the junction temperature
calculations are relatively consistent.
The synchronous rectifier, or low-side MOSFET, carries the
inductor current when the high-side MOSFET is off. The low-
side MOSFET transition loss is small and can be neglected in
the calculation. For high input voltage and low output voltage,
the low-side MOSFET carries the current most of the time.
Therefore, to achieve high efficiency, it is critical to optimize
the low-side MOSFET for low on resistance. In cases where the
power loss exceeds the MOSFET rating or lower resistance is
required than is available in a single MOSFET, connect multiple
low-side MOSFETs in parallel. The equation for low-side
MOSFET power loss is
()
IN
OUT
DSONLOADLS
V
V
RIP 1
2
(14)
where:
P
LS
is the low-side MOSFET on resistance.
R
DSON
is the total on resistance of the low-side MOSFET(s).
Check the gate charge losses of the synchronous rectifier
using the P
G
equation (Equation 9) to be sure it is reasonable.
If multiple low-side MOSFETs are used in parallel, then use
the parallel combination of the on resistances for determining
R
DSON
to solve this equation.
ADP1821
Rev. C | Page 14 of 24
SETTING THE CURRENT LIMIT
The current-limit comparator measures the voltage across the
low-side MOSFET to determine the load current.
The current limit is set through the current-limit resistor, R
CL
.
CSL, the current sense pin, sources 50 A through R
CL
. This
creates an offset voltage of R
CL
multiplied by the 50 A CSL
current. When the drop across the low-side MOSFET R
DSON
is
equal to or greater than this offset voltage, the ADP1821 flags
a current-limit event.
Because the CSL current and the MOSFET R
DSON
vary over process
and temperature, the minimum current limit should be set to
ensure that the system can handle the maximum desired load
current. To do this, use the peak current in the inductor, which
is the desired current-limit level plus the ripple current, the
maximum R
DSON
of the MOSFET at its highest expected tem-
perature, and the minimum CSL current.
A42
)(MAX
DSON
LPK
CL
RI
R =
(15)
where I
LPK
is the peak inductor current.
When an overcurrent event occurs, the overcurrent comparator
prevents switching cycles until the rectifier current has decayed
below the threshold. The overcurrent comparator is blanked for
the first 100 ns of the synchronous rectifier cycle to prevent
switch node ringing from falsely tripping the current limit.
The
ADP1821 senses the current limit during the off cycle. When
the current-limit condition occurs, the output behaves like a
constant current source around the preset current limit. When
the overload condition is removed, the output recovers with the
normal soft start slope and does not overshoot.
In the event of a short circuit, the ADP1821 offers a technique
for implementing a current-limit foldback with the use of an
additional resistor, as shown in Figure 15. Resistor R
LO
is largely
responsible for setting the foldback current limit during a short
circuit, and Resistor R
HI
is mainly responsible for setting up the
normal current limit. R
LO
is lower than R
HI
. These current-limit
sense resistors can be calculated as
A
RI
R
MAXDSONPKFOLDBACK
LO
μ
42
)(
=
(16)
A
R
R
I
V
R
LO
MAXDSON
LPK
OUT
HI
μ
42
)(
=
(17)
where:
I
PKFOLDBACK
is the desired short circuit peak inductor current limit.
I
LPK
is the peak inductor current limit during normal operation
and is also used in Equation 15.
ADP1821
DH
DL
CSL
V
IN
M1
M2
R
LO
R
HI
L
C
OUT
V
OUT
05310-023
Figure 15. Short-Circuit Current Foldback Scheme
Because the buck converter is usually running at a fairly high
current, PCB layout and component placement may affect
the current-limit setting. An iteration of the R
CL
or R
LO
and R
HI
values may be required for a particular board layout and MOSFET
selection. If alternate MOSFETs are substituted at some point in
production, these resistor values may also need an iteration.
FEEDBACK VOLTAGE DIVIDER
The output regulation voltage is set through the feedback voltage
divider. The output voltage is reduced through the voltage
divider and drives the FB feedback input. The regulation
threshold at FB is 0.6 V. The maximum input bias current into
FB is 100 nA. For a 0.15% degradation in regulation voltage and
with 100 nA bias current, the low-side resistor, R
BOT
, needs to be
less than 9 kΩ, which results in 67 µA of divider current. For
R
BOT
, use 1 k to 10 k. A larger value resistor can be used, but
results in a reduction in output voltage accuracy due to the
input bias current at the FB pin, whereas lower values cause
increased quiescent current consumption. Choose R
TOP
to set
the output voltage by using the following equation:
=
FB
FB
OUT
BOTTOP
V
VV
RR
_
(18)
where:
R
TOP
is the high-side voltage divider resistance.
R
BOT
is the low-side voltage divider resistance.
V
OUT
is the regulated output voltage.
V
FB
is the feedback regulation threshold, 0.6 V.
COMPENSATING THE VOLTAGE MODE BUCK
REGULATOR
Assuming the LC filter design is complete, the feedback control sys-
tem can be compensated. Good compensation is critical to proper
operation of the regulator. Calculate the quantities in Equation 19
through Equation 47 to derive the compensation values.
The goal is to guarantee that the voltage gain of the buck con-
verter crosses unity at a slope that provides adequate phase margin
for stable operation. Additionally, at frequencies above the cross-
over frequency, f
CO
, guaranteeing sufficient gain margin and
attenuation of switching noise are important secondary goals.

ADP1821ARQZ-R7

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Controllers 20 Amp Buck Controller in QSOP
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