LTC1922-1
10
OPERATIO
U
.
and must be considered when specifying the power trans-
former. If ZVS is required over the entire range of loads, a
small commutating inductor is added in series with the
primary to aid with the passive leg transition, since the
leakage inductance alone is usually not sufficient and
predictable enough to guarantee ZVS over the full load
range.
Figure 1. ZVS Operation
State 4 (Power Pulse 2)
During power pulse 2, current builds up in the primary
winding in the opposite direction as power pulse 1. The
primary current consists of reflected output inductor
current and current due to the primary magnetizing induc-
tance. At the end of State 4, MOSFET MC turns off and an
active transition, essentially similar to State 2, but oppo-
site in direction (high to low) takes place.
State 1.
POWER PULSE 1
V
IN
MA
MB
MF
MC
MD
ME
MF
ME
MF
ME
FREEWHEEL
INTERVAL
MA
MB
MC
MD
State 2.
ACTIVE
TRANSITION
MA
MB
MC
MD
State 3.
PASSIVE
TRANSITION
MA
MB
MC
MD
State 4.
POWER PULSE 2
MA
MB
MC
MD
LOAD
LOAD
LOAD
V
OUT
V
OUT
L1
L2
N:1
PRIMARY AND
SECONDARY SHORTED
V
OUT
1922 F01
I
P
I
L01
/N + (V
IN
• T
OVL
)/L
MAG
+
+
LTC1922-1
11
OPERATIO
U
Adaptive Mode
The LTC1922-1 is configured for adaptive delay sensing
with three pins, ADLY, PDLY and SBUS. ADLY and PDLY
sense the active and passive delay legs respectively via a
voltage divider network as shown in Figure 2.
Zero Voltage Switching (ZVS)
A lossless switching transition requires that the respective
full-bridge MOSFETs be switched to the “ON” state at the
exact instant their drain to source voltage is zero. Delaying
the turn-on results in lower efficiency due to circulating
current flowing in the body diode of the primary side
MOSFET rather than its low resistance channel. Premature
turn-on produces hard switching of the MOSFETs, in-
creasing noise and power dissipation. Previous solutions
have attempted to meet these requirements with fixed or
first order (linear) variable open-loop time delays. Open-
loop methods typically set the turn-on delay to the worst
case longest bridge transition time expected plus the
tolerances of all the internal and external delay timing
circuitry. These error tolerances can be quite significant,
while the optimal transition times over the load current
range vary nonlinearly. In a volume production environ-
ment, these factors can necessitate an external trim to
guarantee ZVS operation, adding cost to the final product.
An additional side effect of longer than required delays is
a decrease in the effective maximum duty cycle. Reduced
duty cycle range can mandate a lower transformer turns
ratio, impacting efficiency or requiring a lower switching
frequency, impacting size.
LTC1922-1 Adaptive Delay Circuitry
The LTC1922-1 addresses the issue of nonideal switching
delays with novel DirectSense circuitry that intelligently
monitors both the input supply and instantaneous bridge
leg voltages, and commands a switching transition when
the expected zero voltage condition is reached. In effect,
the LTC1922-1 “closes the loop” on the ZVS turn-on delay
requirements. DirectSense technology provides optimal
turn-on delay timing, regardless of input voltage, output
load, or component tolerances and greatly simplifies the
power supply design process. The DirectSense technique
requires only a simple voltage divider sense network to
implement. If there is not enough energy to fully commu-
tate the bridge leg to a ZVS condition, the LTC1922-1
automatically overrides the DirectSense circuitry and forces
a transition. The LTC1922-1 delay circuitry can also be
overridden, by tying SBUS to V
REF
.
SBUS
ADLY
PDLY
R2
R5
R6
R1
R3
1k
R4
1k
R
CS
A
B
C
D
V
IN
1922 F02
Figure 2. Adaptive Mode
The threshold voltage on PDLY and ADLY for both the
rising and falling transitions is set by the voltage on SBUS.
A buffered version of this voltage is used as the threshold
level for the internal DirectSense circuitry. At nominal V
IN
,
the voltage on SBUS is set to 1.5V by an external voltage
divider between V
IN
and GND, making this voltage directly
proportional to V
IN
. The LTC1922-1 DirectSense circuitry
uses this characteristic to zero voltage switch all of the
external power MOSFETs, independent of input voltage.
ADLY and PDLY are connected through voltage dividers to
the active and passive bridge legs respectively. The lower
resistor in the divider is set to 1k. The upper resistor in the
divider is divided into one, two or three equal value
resistors to reduce its overall capacitance. In off-line
applications, this is usually required anyway to stay within
the maximum voltage ratings of the resistors. One or two
resistor segments will work for most nominal 48V or lower
V
IN
applications.
To set up the ADLY and PDLY resistors, first determine at
what drain to source voltage to turn-on the MOSFETs.
Finite delays exist between the time at which the LTC1922-1
controller output transitions, to the time at which the
power MOSFET switches on due to MOSFET turn on delay
and external driver circuit delay. Ideally, we want the
power MOSFET to switch at the instant there is zero volts
across it. By setting a threshold voltage for ADLY and
LTC1922-1
12
PDLY corresponding to several volts across the MOSFET,
the LTC1922-1 can “anticipate” a zero voltage VDS and
signal the external driver and switch to turn-on. The
amount of anticipation can be tailored for any application
by modifying the upper divider resistor(s). The LTC1922-1
DirectSense circuitry sources a trimmed current out of
PDLY and ADLY after a low to high level transition occurs.
This provides hysteresis and noise immunity for the PDLY
and ADLY circuitry, and sets the high to low threshold on
ADLY or PDLY to nearly the same level as the low to high
threshold, thereby making the upper and lower MOSFET
VDS switch points virtually identical, independent of V
IN
.
Example: V
IN
= 48V nominal (36V to 72V)
1. Set up SBUS: 1.5V is desired on SBUS with V
IN
= 48V.
Set divider current to 100µA.
R1 = 1.5V/100µA = 15k.
R2 = (48V – 1.5V)/100µA = 465k.
An optional small capacitor (0.001µF) can be added
across R1 to decouple noise from this input.
2. Set up ADLY and PDLY: 7V of “anticipation” are required
in this circuit to account for the delays of the external
MOSFET driver and gate drive components.
R3, R4 = 1k, sets a nominal 1.5mA in the divider
chain at the threshold.
R5, R6 = (48V – 7V – 1.5V)/1.5mA = 26.3k,
use (2) equal 13k segments.
Zero Delay Mode
The LTC1922-1 provides the flexibility through the SBUS
pin to disable the DirectSense delay circuitry. See Figure␣ 3
for details.
OPERATIO
U
to V
CC
as well as signaling that the chip’s bias voltage is
sufficient to begin switching operation (under voltage
lockout). With its typical 10.2V turn-on voltage and 4.2V
UVLO hysteresis, the LTC1922-1 is tolerant of loosely
regulated input sources such as an auxiliary transformer
winding. The V
CC
shunt is capable of sinking up to 25mA
of externally applied current. The UVLO turn-on and turn-
off thresholds are derived from an internally trimmed
reference making them extremely accurate. In addition,
the LTC1922-1 exhibits very low (145µA typ) start-up
current that allows the use of 1/8W to 1/4W trickle charge
start-up resistors.
The trickle charge resistor should be selected as follows:
R
START(MAX)
= V
IN(MIN)
– 10.7V/250µA
Adding a small safety margin and choosing standard
values yields:
APPLICATION V
IN
RANGE R
START
DC/DC 36V to 72V 100k
Off-Line 85V to 270V
RMS
430k
PFC Preregulator 390V
DC
1.4M
V
CC
should be bypassed with a 0.1µF to 1µF multilayer
ceramic capacitor to decouple the fast transient currents
demanded by the output drivers and a bulk tantalum or
electrolytic capacitor to hold up the V
CC
supply before the
bootstrap winding, or an auxiliary regulator circuit takes
over.
C
HOLDUP
= (I
CC
+ I
DRIVE
) • t
DELAY
/3.8V
(minimum UVLO hysteresis)
Regulated bias supplies as low as 7V can be utilized to
provide bias to the LTC1922-1. Refer to Figure 4 for
various bias supply configurations.
ADLY
PDLY
V
REF
SBUS
1922 F03
Figure 3. Zero Delays
Figure 4. Bias Configurations
Powering the LTC1922-1
The LTC1922-1 utilizes an integrated V
CC
shunt regulator
to serve the dual purposes of limiting the voltage applied
1922 F04
12V ±10%
1.5k
V
CC
V
IN
V
CC
C
HOLD
1N5226
3V
0.1µF
0.1µF
V
BIAS
< V
UVLO
R
START
1N914
+

LTC1922IN-1#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators Sync PhModulated Full-Bridge Cntr
Lifecycle:
New from this manufacturer.
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