LTC4009
LTC4009-1/LTC4009-2
22
4009fd
where Q
G
is the rated gate charge of the top external NFET
with V
GS
= 4.5V. The maximum average diode current is
then given by:
I
D
= Q
G
• 665kHz
To improve efficiency by increasing V
GS
applied to the top
FET, substitute a Schottky diode with low reverse leakage
for D1.
PWM jitter has been observed in some designs operating
at higher V
IN
/V
OUT
ratios. This jitter does not substantially
affect DC charge current accuracy. A series resistor with a
value of 5Ω to 20Ω can be inserted between the cathode
of D1 and the BOOST pin to remove this jitter if present.
A resistor case size of 0603 or larger is recommended to
lower ESL and achieve the best results.
FET Selection
Two external power MOSFETs must be selected for use
with the charger: an N-channel power switch (top FET)
and an N-channel synchronous rectifier (bottom FET).
Peak gate-to-source drive levels are internally set to about
5V. Consequently, logic-level FETs must be used. In addi-
tion to the fundamental DC current, selection criteria for
these MOSFETs also include channel resistance R
DS(ON)
,
total gate charge Q
G
, reverse transfer capacitance C
RSS
,
maximum rated drain-source voltage BV
DSS
and switching
characteristics such as t
d(ON/OFF)
. Power dissipation for
each external FET is given by:
P
V I T R
V
k V
D TOP
BAT MAX DS ON
CLP
C
( )
( )
=
+
( )
+
2
1 δ
LLP MAX RSS
D BOT
CLP BAT M
I C kHz
P
V V I
2
665
( )
=
( )
AAX DS ON
CLP
T R
V
2
1
( )
+
( )
δ∆
where δ is the temperature dependency of R
DS(ON)
, T
is the temperature rise above the point specified in the
FET data sheet for R
DS(ON)
and k is a constant inversely
related to the internal LTC4009 top gate driver. The term
(1 + δ
T) is generally given for a MOSFET in the form
of a normalized R
DS(ON)
curve versus temperature, but
δ of 0.005/°C can be used as a suitable approximation
for logic-level FETs if other data is not available. C
RSS
=
Q
GD
/dV
DS
is usually specified in the MOSFET character-
istics. The constant k = 2 can be used in estimating top
FET dissipation. The LTC4009 is designed to work best
with external FET switches with a total gate charge at 5V
of 15nC or less.
For V
CLP
< 20V, high charge current efficiency generally
improves with larger FETs, while for V
CLP
> 20V, top gate
transition losses increase rapidly to the point that using
a topside NFET with higher R
DS(ON)
but lower C
RSS
can
actually provide higher efficiency. If the charger will be
operated with a duty cycle above 85%, overall efficiency
is normally improved by using a larger top FET.
The synchronous (bottom) FET losses are greatest at high
input voltage or during a short circuit, which forces a low
side duty cycle of nearly 100%. Increasing the size of this
FET lowers its losses but increases power dissipation in the
LTC4009. Using asymmetrical FETs will normally achieve
cost savings while allowing optimum efficiency.
Select FETs with BV
DSS
that exceeds the maximum V
CLP
voltage that will occur. Both FETs are subjected to this level
of stress during operation. Many logic-level MOSFETs are
limited to 30V or less.
applicaTions inForMaTion
23
4009fd
LTC4009
LTC4009-1/LTC4009-2
The LTC4009 uses an improved adaptive TGATE and
BGATE drive that is insensitive to MOSFET inertial delays,
t
d(ON/OFF)
,
to avoid overlap conduction losses. Switching
characteristics from power MOSFET data sheets apply
only to a specific test fixture, so there is no substitute for
bench evaluation of external FETs in the target application.
In general, MOSFETs with lower inertial delays will yield
higher efficiency.
Diode Selection
A Schottky diode in parallel with the bottom FET and/or
top FET in an LTC4009 application clamps SW during the
non-overlap times between conduction of the top and
bottom FET switches. This prevents the body diode of the
MOSFETs from forward biasing and storing charge, which
could reduce efficiency as much as 1%. One or both diodes
can be omitted if the efficiency loss can be tolerated. A 1A
Schottky is generally a good size for 3A chargers due to the
low duty cycle of the non-overlap times. Larger diodes can
actually result in additional efficiency (transition) losses
due to larger junction capacitance.
Loop Compensation and Soft-Start
The three separate PWM control loops of the LTC4009
can be compensated by a single set of components at-
tached between the ITH pin and GND. As shown in the
typical LTC4009 application, a 6.04k resistor in series
with a capacitor of at least 0.1µF provides adequate loop
compensation for the majority of applications.
The LTC4009 can be soft-started with the compensation
capacitor on the ITH pin. At start-up, ITH will quickly rise
to about 0.25V, then ramp up at a rate set by the com-
pensation capacitor and the 40µA ITH bias current. The
full programmed charge current will be reached when ITH
reaches approximately 2V. With a 0.1µF capacitor, the time
to reach full charge current is usually greater than 1.5ms.
This capacitor can be increased if longer start-up times
are required, but loop bandwidth and dynamic response
will be reduced.
INTV
DD
Regulator Output
Bypass the INTV
DD
regulator output to GND with a low
ESR X5R or X7R ceramic capacitor with a value of 0.47µF
or larger. The capacitor used to build the BOOST supply
(C2 in Figure 11) can serve as this bypass. Do not draw
more than 30mA from this regulator for the host system,
governed by IC power dissipation.
Calculating IC Power Dissipation
The user should ensure that the maximum rated junction
temperature is not exceeded under all operating conditions.
The thermal resistance of the LTC4009 package (θ
JA
) is
37°C/W, provided the Exposed Pad is in good thermal
contact with the PCB. The actual thermal resistance in
the application will depend on forced air cooling and other
heat sinking means, especially the amount of copper on
the PCB to which the LTC4009 is attached. The following
formula may be used to estimate the maximum average
power dissipation P
D
(in watts) of the LTC4009, which is
dependent upon the gate charge of the external MOSFETs.
This gate charge, which is a function of both gate and drain
voltage swings, is determined from specifications or graphs
in the manufacturers data sheet. For the equation below,
find the gate charge for each transistor assuming 5V gate
swing and a drain voltage swing equal to the maximum
V
CLP
voltage. Maximum LTC4009 power dissipation under
normal operating conditions is then given by:
P
D
= DCIN(2.8mA + I
DD
+ 665kHz(Q
TGATE
+ Q
BGATE
))
– 5I
DD
where:
I
DD
= Average external INTV
DD
load current, if any
Q
TGATE
= Gate charge of external top FET in Coulombs
Q
BGATE
= Gate charge of external bottom FET in
Coulombs
applicaTions inForMaTion
LTC4009
LTC4009-1/LTC4009-2
24
4009fd
PCB Layout Considerations
To prevent magnetic and electrical field radiation and
high frequency resonant problems, proper layout of the
components connected to the LTC4009 is essential. Refer
to Figure 12. For maximum efficiency, the switch node
rise and fall times should be minimized. The following
PCB design priority list will help insure proper topology.
Layout the PCB using this specific order.
1.
Input
capacitors should be placed as close as possible
to switching FET supply and ground connections with
the shortest copper traces possible. The switching
FETs must be on the same layer of copper as the input
capacitors. Vias should not be used to make these
connections.
2.
Place
the LTC4009 close to the switching FET gate
terminals, keeping the connecting traces short to
produce clean drive signals. This rule also applies to IC
supply and ground pins that connect to the switching
FET source pins. The IC can be placed on the opposite
side of the PCB from the switching FETs.
3.
Place
the inductor input as close as possible to the
switching FETs. Minimize the surface area of the switch
node. Make the trace width the minimum needed to
support the programmed charge current. Use no cop-
per fills or pours. Avoid running the connection on
multiple copper layers in parallel. Minimize capacitance
from the switch node to any other trace or plane.
4.
Place
the charge current sense resistor immediately
adjacent to the inductor output, and orient it such
that current sense traces to the LTC4009 are not long.
These feedback traces need to be run together as a
single pair with the smallest spacing possible on any
given layer on which they are routed. Locate any filter
component on these traces next to the LTC4009, and
not at the sense resistor location.
5.
Place
output capacitors adjacent to the sense resistor
output and ground.
6. Output capacitor ground connections must feed into
the same copper that connects to the input capacitor
ground before connecting back to system ground.
7. Connection
of switching ground to system ground,
or any internal ground plane, should be single-point.
If the system has an internal system ground plane,
a good way to do this is to cluster vias into a single
star point to make the connection.
8.
Route analog ground as a trace tied back to the LTC4009
GND paddle before connecting to any other ground.
Avoid using the system ground plane. A useful CAD
technique is to make analog ground a separate ground
net and use a 0Ω resistor to connect analog ground
to system ground.
9.
A
good rule of thumb for via count in a given high
current path is to use 0.5A per via. Be consistent when
applying this rule.
Figure 12. High Speed Switching Path
4009 F12
V
BAT
L1
R
SENSE
HIGH
FREQUENCY
CIRCULATING
PATH
BAT
ANALOG
GROUND
SYSTEM
GROUND
SWITCH NODE
C
IN
SWITCHING GROUND
C
OUT
V
IN
GND
D1
+
applicaTions inForMaTion

LTC4009IUF-2#TRPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Battery Management High Efficiency, Multi-Chemistry QFN Battery Charger
Lifecycle:
New from this manufacturer.
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