NCP5425
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13
DESIGN GUIDELINES
General
The output voltage tolerance can be affected by any or all
of the following:
1. Buck regulator output voltage set point accuracy.
2. Output voltage change due to discharging or
charging of the bulk decoupling capacitors during
a load current transient.
3. Output voltage change due to the ESR and ESL of
the bulk and high frequency decoupling capacitors,
circuit traces, and vias.
4. Output voltage ripple and noise.
Budgeting the tolerance is left to the designer who must
consider all of the above effects and provide an output
voltage that will meet the specified tolerance at the load. The
designer must also ensure that the regulator component
temperatures are kept within the manufacturers specified
ratings at full load and maximum ambient temperature.
Selecting Feedback Divider Resistors
V
OUT
R1
R2
V
FB
Figure 9. Feedback Divider Resistors
The feedback pins (VFB1(2)) are connected to external
resistor dividers to set the output voltages. The error
amplifier is referenced to 0.8 V and the output voltage is
determined by selecting resistor divider values. Resistor R1
is selected based on a design trade−off between efficiency
and output voltage accuracy. The output voltage error
resulting from the bias current of the error amplifier can be
estimated, neglecting resistor tolerance, from the following
equation:
%Error + (100)(1 10
−6
)(R1)ń0.8
Rearranging, R1 + (%Error)(0.8)ń(1 10
−4
)
After R1 has been chosen, R2 can be calculated from:
R2 + (R1)ń((V
OUT
ń0.8 V) * 1)
Example:
Assume the desired V
OUT
= 1.2 V, and the tolerable error
due to input bias current is 0.2%.
R1 + (0.2)(0.8)ń(1 10
−4
) + 1.6 K
R2 + 1.6 Kń((1.2ń0.8) * 1) + 1.6 Kń0.5 + 3.2 K
Calculating Duty Cycle
The duty cycle of a buck converter (including parasitic
losses) is given by the formula:
Duty Cycle + D +
V
OUT
) (V
HFET
) V
L
)
V
IN
) V
LFET
+ V
HFET
+ V
L
where:
V
OUT
= buck regulator output voltage;
V
HFET
= high side FET voltage drop due to RDS(ON);
V
L
= output inductor voltage drop due to inductor wire
DC resistance;
V
IN
= buck regulator input voltage;
V
LFET
= low side FET voltage drop due to RDS(ON).
Switching Frequency Select and Set
Selecting the switching frequency is a trade−off between
component size and power losses. Operation at higher
switching frequencies allows the use of smaller inductor and
capacitor values. Nevertheless, it is common to select lower
frequency operation because a higher frequency also
diminishes efficiency due to MOSFET gate charge losses.
Additionally, low value inductors at higher frequencies
result in higher ripple current, higher output voltage ripple,
and lower efficiency at light load currents. The value of the
oscillator resistor is designed to be linearly related to the
switching period. If the designer prefers not to use Figure 10
to select the appropriate resistance, the following equation
is a suitable alternative:
R
OSC
+
21700 * f
SW
2.31 f
SW
where:
R
OSC
= oscillator resistor in kW;
f
SW
= switching frequency in kHz.
Figure 10. Switching Frequency vs. R
OSC
800
700
600
500
400
300
200
100
10
20
30
40
50
60
R
OSC
(kW)
FREQUENCY (kHz)
70
0
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Output Inductor Selection
The inductor should be selected based on the criteria of
inductance, current capability, and DC resistance.
Increasing the inductor value will decrease output voltage
ripple, but degrade transient response. There are many
factors to consider in selecting inductors including cost,
efficiency, EMI and ease of manufacture. The inductor must
be able to handle the peak current at the switching frequency
without saturating, and the copper resistance in the winding
should be kept as low as possible to minimize resistive
power loss.
There are a variety of materials and types of magnetic
cores that could be used, such as ferrites, molypermalloy
cores (MPP), and amorphous and powdered iron cores.
Powdered iron cores are particularly suitable due to high
saturation flux density and low loss at high frequencies, a
distributed gap, and they produce very low EMI. The
minimum value of inductance to prevent inductor
saturation, or exceeding the rated FET current, can be
calculated as follows:
L
MIN
+
(V
IN(MIN)
* V
OUT
)V
OUT
f
SW
V
IN(MIN)
I
SW(MAX)
where:
L
MIN
= minimum inductance value;
V
IN
(MIN) = minimum design input voltage;
V
OUT
= output voltage;
f
SW
= switching frequency;
I
SW
(MAX) = maximum design switch current.
The inductor ripple current can then be determined by:
DI
L
+
V
OUT
(1 * D)
L f
SW
where:
D
IL
= inductor ripple current;
V
OUT
= output voltage;
L = inductor value;
D = duty cycle;
f
SW
= switching frequency.
After inductor selection, the designer can verify if the
number of output capacitors will provide an acceptable
output voltage ripple (1.0% of output voltage is common).
The formula below is used;
DI
L
+
DV
OUT
ESR
MAX
where:
ESR
MAX
= maximum allowable ESR;
DV
OUT
= 1.0% VOUT = maximum allowable output
voltage ripple (budgeted by the designer);
DI
L
= inductor ripple current;
V
OUT
= output voltage.
Rearranging, we have:
ESR
MAX
+
DV
OUT
DI
L
The number of output capacitors is determined by:
Number of capacitors +
ESR
CAP
ESR
MAX
where:
ESR
CAP
= maximum ESR per capacitor
(specified in manufacturers data sheet).
The designer must also verify that the inductor value
yields reasonable inductor peak and valley currents (the
inductor current is a triangular waveform):
I
L(PEAK)
+ I
OUT
)
DI
L
2
I
L(VALLEY)
+ I
OUT
)
DI
L
2
where:
I
L(PEAK)
= inductor peak current;
I
L(VALLEY)
= inductor valley current;
I
OUT
= load current;
DI
L
= inductor ripple current.
Output Capacitor Selection
These components must be selected and placed carefully
to yield optimal results. Capacitors should be chosen to
provide acceptable ripple on the regulator output voltage.
Key specifications for output capacitors are ESR
(Equivalent Series Resistance) and ESL (Equivalent Series
Inductance). For best transient response, a combination of
low value/high frequency and bulk capacitors placed close
to the load will be required. To determine the number of
output capacitors the maximum voltage transient allowed
during load transitions has to be specified. The output
capacitors must hold the output voltage within these limits
since the inductor current can not change at the required slew
rate. The output capacitors must therefore have a very low
ESL and ESR.
The voltage change during the load current transient is
given by:
DV
OUT
+ DI
OUT
ǒ
ESL
Dt
) ESR )
t
TR
C
OUT
Ǔ
where:
DI
OUT
/DD = load current slew rate;
DI
OUT
= load transient;
Dt = load transient duration time;
ESL = Maximum allowable ESL including capacitors,
circuit traces, and vias;
ESR = Maximum allowable ESR including capacitors
and circuit traces;
t
TR
= output voltage transient response time;
C
OUT
= output capacitance.
The designer must independently assign values for the
change in output voltage due to ESR, ESL, and output
capacitor discharging or charging. Empirical data indicates
that most of the output voltage change (droop or spike,
depending on the load current transition) results from the
total output capacitor ESR.
NCP5425
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15
Maximum allowable ESR can then be determined
according to the formula:
ESR
MAX
+
DV
ESR
DI
OUT
where:
DV
ESR
=change in output voltage due to ESR
(assigned by the designer)
Once the maximum allowable ESR is determined, the
number of output capacitors can be calculated:
Number of capacitors +
ESR
CAP
ESR
MAX
where:
ESR
CAP
= maximum ESR per capacitor
(specified in manufacturers data sheet);
ESR
MAX
= maximum allowable ESR.
The actual output voltage deviation due to ESR can then
be verified and compared to the value assigned by the
designer:
DV
ESR
+ DI
OUT
ESR
MAX
Similarly, the maximum allowable ESL is calculated from
the following formula:
ESL
MAX
+
DV
ESL
Dt
DI
Input Inductor Selection
A common requirement is that the buck controller must
not disturb the input voltage. One method of achieving this
is by using an input inductor and a bypass capacitor. The
input inductor isolates the supply from the noise generated
in the switching portion of the buck regulator and also limits
the inrush current into the input capacitors during power up.
The inductors limiting effect on the input current slew rate
becomes increasingly beneficial during load transients. The
worst case is when the load changes from no load to full load
(load step), a condition under which the highest voltage
change across the input capacitors is also seen by the input
inductor. An input inductor successfully blocks the ripple
current while placing the transient current requirements on
the input bypass capacitor bank, which has to initially
support the sudden load change. The minimum value for the
input inductor is:
L
IN
+
DV
(dlńdt)
MAX
where:
L
IN
= input inductor value;
DV =voltage seen by the input inductor during a full load
swing;
(dI/dt)
MAX
= maximum allowable input current slew rate.
The designer must select the LC filter pole frequency such
that a minimum of 40 dB attenuation is obtained at the
regulator switching frequency. The LC filter is a
double−pole network with a slope of −2.0, a roll−off rate of
−40 dB/decade, and a corner frequency given by:
f
C
+
1
2p LC
Ǹ
where:
L = input inductor;
C = input capacitor(s).
POWER FET SELECTION
FET Basics
The use of a MOSFET as a power switch is compelled by
two reasons: 1) high input impedance; and 2) fast switching
times. The electrical characteristics of a MOSFET are
considered to be nearly those of a perfect switch. Control
and drive circuitry power is therefore reduced. Because the
input impedance is so high, it is voltage driven. The input of
the MOSFET acts as if it were a small capacitor, which the
driving circuit must charge at turn on. The lower the drive
impedance, the higher the rate of rise of V
GS
, and the faster
the turn−on time. Power dissipation in the switching
MOSFET consists of: (1) conduction losses, (2) leakage
losses, (3) turn−on switching losses, (4) turn−off switching
losses, and (5) gate−transitions losses. The latter three losses
are all proportional to frequency. The most important aspect
of FET performance is the Static Drain−to−Source
On−Resistance (R
DS(ON)
), which affects regulator
efficiency and FET thermal management requirements. The
On−Resistance determines the amount of current a FET can
handle without excessive power dissipation that may cause
overheating and potentially catastrophic failure. As the
drain current rises, especially above the continuous rating,
the On−Resistance also increases. Its positive temperature
coefficient is between +0.6%/_C and +0.85%/_C. The
higher the On−Resistance, the larger the conduction loss is.
Additionally, the FET gate charge should be low in order to
minimize switching losses and reduce power dissipation.
Both logic level and standard FETs can be used. Voltage
applied to the FET gates depends on the application circuit
used. Both upper and lower gate driver outputs are specified
to drive to within 1.5 V of ground when in the low state and
to within 2.0 V of their respective bias supplies when in the
high state. In practice, the FET gates will be driven
rail−to−rail due to overshoot caused by the capacitive load
they present to the controller IC.
Switching (Upper) FET Selection
The designer must ensure that the total power dissipation
in the FET switch does not cause the power component’s
junction temperature to exceed 150_C. The maximum RMS
current through the switch can be determined by the
following formula:
I
RMS(H)
+
ƪ
I
L(PEAK)
2
) (I
L(PEAK)
I
L(VALLEY)
) ) I
L(VALLEY)
2
D
ƫ
3
Ǹ

NCP5425DB

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Switching Controllers Dual Synchronous
Lifecycle:
New from this manufacturer.
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