LTC3731H
22
3731Hfb
applicaTions inForMaTion
Automotive Considerations: Plugging into the
Cigarette Lighter
As battery-powered devices go mobile, there is a natural
interest in plugging into the cigarette lighter in order to
conserve or even recharge battery packs during operation.
But before you connect, be advised: you are plugging into
the supply from hell. The main battery line in an automobile
is the source of a number of nasty potential transients, in-
cluding load dump, reverse battery and double battery.
Load dump is the result of a loose battery cable. When the
cable breaks connection, the field collapse in the alterna-
tor can cause a positive spike as high as 60V which takes
several hundred milliseconds to decay. Reverse battery is
just what it says, while double battery is a consequence of
tow-truck operators finding that a 24V jump start cranks
cold engines faster than 12V.
The network shown in Figure 10 is the most straightforward
approach to protect a DC/DC converter from the ravages
of an automotive battery line. The series diode prevents
current from flowing during reverse battery, while the
transient suppressor clamps the input voltage during
load dump. Note that the transient suppressor should not
conduct during double-battery operation, but must still
clamp the input voltage below breakdown of the converter.
Although the IC has a maximum input voltage of 32V on
the SW pins, most applications will be limited to 30V by
the MOSFET BV
DSS
.
Design Example
As a design example, assume V
CC
= 5V, V
IN
= 12V(nominal),
V
IN
= 20V(max), V
OUT
= 1.3V, I
MAX
= 45A and f = 400kHz.
The inductance value is chosen first based upon a 30%
ripple current assumption. The highest value of ripple
current in each output stage occurs at the maximum
input voltage.
L
V
f I
V
V
V
kHz
OUT OUT
IN
=
( )
=
( )(
1
1 3
400 30
.
%
))( )
µ
15
1
1 3
20
0 68
A
V
V
H
.
.
Using L = 0.6µH, a commonly available value results in
34% ripple current. The worst-case output ripple for the
three stages operating in parallel will be less than 11% of
the peak output current.
R
SENSE1
, R
SENSE2
and R
SENSE3
can be calculated by using
a conservative maximum sense current threshold of 65mV
and taking into account half of the ripple current:
R
mV
A
SENSE
=
+
=
65
15 1
34
2
0 0037
%
.
Use a commonly available 0.003Ω sense resistor.
Next verify the minimum on-time is not violated. The
minimum on-time occurs at maximum V
CC
:
t
V
V f
V
V kHz
ns
ON MIN
OUT
IN MAX
( )
=
( )
=
( )
=
( )
.1 3
20 400
162
The output voltage will be set by the resistive divider from
the DIFFOUT pin to SGND, R1 and R2 in the Functional
Diagram. Set R1 = 13.3k and R2 = 11.3k.
Figure 10. Automotive Application Protection
+
LTC3731H
V
CC
5V
V
BAT
12V
3731H F10
LTC3731H
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3731Hfb
applicaTions inForMaTion
The power dissipation on the topside MOSFET can be
estimated. Using a Fairchild FDS6688 for example, R
DS(ON)
= 7mΩ, C
MILLER
= 15nC/15V = 1000pF. At maximum input
voltage with T(estimated) = 50°C:
P
V
V
C C
A
pF
V V V
kHz W
MAIN
( )
+
( )
° °
( )
[ ]
+
( )
( )( )
( )( )
+
( )
=
1 8
20
15 1 0 005 50 25
0 007 20
45
2 3
2 1000
1
5 1 8
1
1 8
400 2 2
2
2
.
.
.
. .
.
The worst-case power dissipation by the synchronous
MOSFET under normal operating conditions at elevated
ambient temperature and estimated 50°C junction tem-
perature rise is:
P
V V
V
A W
SYNC
=
( ) ( )
( )
=
20 1 3
20
15 1 25 0 007 1 84
2
.
. . .
A short circuit to ground will result in a folded back
current of:
I
mV
m
ns V
H
A
SC
+
( )
+
( )
µ
=
25
2 3
1
2
150 20
0 6
7 5
.
.
with a typical value of R
DS(ON)
and d = (0.005/°C)(50°C)
= 0.25. The resulting power dissipated in the bottom
MOSFET is:
P
SYNC
= (7.5A)
2
(1.25)(0.007Ω) ≈ 0.5W
which is less than one third of the normal, full load con-
ditions. Incidentally, since the load no longer dissipates
any power, total system power is decreased by over 90%.
Therefore, the system actually cools significantly during
a shorted condition!
PC Board Layout Checklist
When laying out the printed circuit board, the following
checklist should be used to ensure proper operation of
the IC. These items are also illustrated graphically in the
layout diagram of Figure 11. Check the following in the
PC layout:
1) Are the signal and power ground paths isolated? Keep
the SGND at one end of a printed circuit path thus prevent-
ing MOSFET currents from traveling under the IC. The IC
signal ground pin should be used to hook up all control
circuitry on one side of the IC, routing the copper through
SGND, under the IC covering the “shadow” of the package,
connecting to the PGND pin and then continuing on to the
(–) plates of C
IN
and C
OUT
. The V
CC
decoupling capacitor
should be placed immediately adjacent to the IC between
the V
CC
pin and PGND. A 1µF ceramic capacitor of the X7R
or X5R type is small enough to fit very close to the IC to
minimize the ill effects of the large current pulses drawn
to drive the bottom MOSFETs. An additional 5µF to 10µF
of ceramic, tantalum or other very low ESR capacitance is
recommended in order to keep the internal IC supply quiet.
The power ground returns to the sources of the bottom
N
-channel MOSFETs, anodes of the Schottky diodes and
(–) plates of C
IN
, which should have as short lead lengths
as possible.
2) Does the V
FB
pin connect directly to the feedback re-
sistors? The resistive divider R1/R2 must be connected
between the (+) plate of C
OUT
and signal ground.
3) Are the SENSE
and SENSE
+
printed circuit traces for
each channel routed together with minimum PC trace spac-
ing? The filter capacitors between SENSE
+
and SENSE
for
each channel should be as close as possible to the pins of
the IC. Connect the SENSE
and SENSE
+
pins to the pads
of the sense resistor as illustrated in Figure 12.
4) Do the (+) plates of C
PWR
connect to the drains of the
topside MOSFETs as closely as possible? This capacitor
provides the pulsed current to the MOSFETs.
5) Keep the switching nodes, SWITCH, BOOST and TG
away from sensitive small-signal nodes (SENSE
+
, SENSE
,
EAIN). Ideally the SWITCH, BOOST and TG printed circuit
traces should be routed away and separated from the IC
and especially the “quiet” side of the IC. Separate the high
dv/dt traces from sensitive small-signal nodes with ground
traces or ground planes.
6) Use a low impedance source such as a logic gate to drive
the PLLIN pin and keep the lead as short as possible.
LTC3731H
24
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7) The 47pF to 330pF ceramic capacitor between the I
TH
pin and signal ground should be placed as close as pos-
sible to the IC.
Figure 11 illustrates all branch currents in a three-phase
switching regulator. It becomes very clear after study-
ing the current waveforms why it is critical to keep the
high switching current paths to a small physical size.
High electric and magnetic fields will radiate from these
“loops” just as radio stations transmit signals. The output
capacitor ground should return to the negative terminal
applicaTions inForMaTion
+
R
IN
V
IN
V
OUT
C
IN
BOLD LINES INDICATE HIGH,
SWITCHING CURRENTS.
KEEP LINES TO A MINIMUM LENGTH.
+
C
OUT
D3
D2
SW2
D1
L1
SW1
R
SENSE1
L2
R
SENSE2
L3
SW3
R
SENSE3
3731H F11
R
L
SENSE
+
LTC3731H
1000pF
INDUCTOR
OUTPUT CAPACITOR
SENSE
RESISTOR
3731H F12
SENSE
Figure 11. Branch Current Waveforms
Figure 12. Kelvin Sensing R
SENSE

LTC3731HUH#TRPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators 3-Phase, 600kHz, Sync Buck Sw Reg Cntr
Lifecycle:
New from this manufacturer.
Delivery:
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