Application information L6566A
28/52 Doc ID 13794 Rev 4
Equation 6
Experience shows that this value is typically lower than the real one. Once the maximum
peak primary current, I
PKpmax
, occurring at minimum input voltage Vinmin has been found,
the value of Rs can be determined from (2):
Equation 7
The converter is then bench tested to find the output power level Pout
lim
where regulation is
lost (because overcurrent is being tripped) both at Vin = Vin
min
and Vin = Vin
max
.
If Pout
lim
@ Vin
max
> Pout
lim
@ Vin
min
the system is still undercompensated and k needs to
increase; if Pout
lim
@ Vin
max
< Pout
lim
@ Vin
min
the system is overcompensated and k
needs to decrease. This continues until the difference between the two values is acceptably
low. Once the true k
opt
is found in this way, it is possible that Pout
lim
turns out slightly
different from the target; to correct this, the sense resistor Rs needs adjusting and the above
tuning process is repeated with the new Rs value. Typically, a satisfactory setting is achieved
in no more than a couple of iterations.
In applications where this function is not wanted, e.g. because the PFC stage regulates at a
fixed voltage, the VFF pin can be simply grounded, directly or through a resistor, depending
on whether one wants the OVP function to be auto-restart or latched mode (see
Section 5.11). The overcurrent setpoint is then fixed at the maximum value of 1 V. If a lower
setpoint is desired to reduce the power dissipation on Rs, the pin can be also biased at a
fixed voltage using a divider from VREF (pin 10).
()
Rmaxinmininmaxinminin
R
opt
VVVVV
V
3k
++
=
maxPKp
minin
opt
I
V
3
k
1
Rs
=
Figure 17. Left: overcurrent setpoint vs. VFF voltage; right: line feedforward function block
V
csx
[V]
00.511.522.533.5
0
0.2
0.4
0.6
0.8
1
1.2
V
VFF
[V]
V
COMP
= Upper cl amp
7
9
15
Rs
PFC Output Bus
DRIVER
4
R
S
Q
R1B
R2
COMP
VFF CS
GD
L6566A
1.5 V
+
-
Hiccup
DISABLE
VOLTAGE
FEED
FORWARD
To PFC's OV
se nsi n g
Optional for
OVP settings
OCP
+
-
PWM
+
-
Vcsx
Clock/ZCD
R1A
L6566A Application information
Doc ID 13794 Rev 4 29/52
If the FF option is selected, the line feedforward function can be still used to compensate for
the total propagation delay Td of the current sense chain (internal propagation delay td
(H-L)
plus the turn-off delay of the external MOSFET), which in standard current mode PWM
controllers is done by adding an offset on the current sense pin proportional to the input
voltage. In that case, the divider ratio k, which is much smaller when compared to that used
with the QR option selected, can be calculated with the following equation:
Equation 8
where Lp is the inductance of the primary winding. In case a constant maximum power
capability vs. the input voltage is not required, the VFF pin can be grounded, directly or
through a resistor (see
Section 5.11), therefore fixing the overcurrent setpoint at 1 V, or
biased at a fixed voltage through a divider from VREF to get a lower setpoint.
It is possible to bypass the pin to ground with a small film capacitor (e.g. 1-10 nF) to ensure
a clean operation of the IC even in a noisy environment.
The pin is internally forced to ground during UVLO, after activating any latched protection
and when the COMP pin is pulled below its low clamp voltage (see
Section 5.5).
5.7 Hiccup-mode OCP
A third comparator senses the voltage on the current sense input and shuts down the device
if the voltage on the pin exceeds 1.5 V, a level well above that of the maximum overcurrent
setpoint (1 V). Such an anomalous condition is typically generated by either a short-circuit of
the secondary rectifier or a shorted secondary winding, or a hard-saturated flyback
transformer.
To distinguish an actual malfunction from a disturbance (e.g. induced during ESD tests), the
first time the comparator is tripped, the protection circuit enters a “warning state”. If, in the
next switching cycle, the comparator is not tripped, a temporary disturbance is assumed and
the protection logic is reset in its idle state; if the comparator is tripped again a real
malfunction is assumed and the L6566A is stopped. Depending on the time relationship
between the detected event and the oscillator, occasionally the device may stop after the
third detection.
This condition is latched as long as the device is supplied. While it is disabled, however, no
energy is coming from the self-supply circuit; so the voltage on the Vcc capacitor decays
and crosses the UVLO threshold after some time, which clears the latch. If the internal
startup generator is still off, then the Vcc voltage still needs to go below its restart voltage
before the Vcc capacitor is charged again and the device restarted. Ultimately, this results in
a low-frequency intermittent operation (hiccup-mode operation), with very low stress on the
power circuit. This special condition is illustrated in the timing diagram of
Figure 18.
LpRs
Td
3k
opt
=
Application information L6566A
30/52 Doc ID 13794 Rev 4
Figure 18. Hiccup-mode OCP: timing diagram
5.8 PFC interface
The device is specifically designed to minimize converter losses under light or no-load
conditions, and a special function has been provided to help the designer meet energy
saving requirements even in power-factor-corrected systems where a PFC pre-regulator
precedes the isolated DC-DC converter.
In fact, EMC regulations require compliance with low-frequency harmonic emission limits at
nominal load; no limit is envisaged when the converter operates with a light load. Then the
PFC pre-regulator can be turned off, therefore saving the no-load consumption of this stage
(0.5÷1 W).
To do so, the L6566A provides the Vcc_PFC pin (6): this pin is internally connected to the
Vcc pin (5) via a PNP transistor, normally closed, that opens when the voltage V
COMP
falls
below V
COMPO
, a threshold internally set at a value depending on whether QR operation or
FF operation is selected. This pin is intended for supplying the PFC controller of the pre-
regulator as shown in
Figure 16. The switch is thermally protected, so that the IC stops if an
external failure causes the pin to be overloaded for too long a time or shorted to ground.
Vcc
(pin 5)
GD
(pin 4)
OCP latch
Vcc
ON
Vcc
OFF
Vcc
restart
Secondary diode is shorted here
t
t
t
t
V
CS
(pin 7)
Vcc_OK
t
1.5 V
Vcc_PFC
(pin 6)
t

L6566A

Mfr. #:
Manufacturer:
STMicroelectronics
Description:
Power Factor Correction - PFC Multi Mode PWM Controller
Lifecycle:
New from this manufacturer.
Delivery:
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