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22
If the ZCD pin or the auxiliary winding happen to be
shorted, the time−out function would normally make the
controller keep switching and hence lead to improper LED
current value. The “AUX_SCP” protection prevents such a
stressful operation: a secondary timer starts counting that is
only reset when the ZCD voltage exceeds the V
ZCD(short)
threshold (1 V typically). If this timer reaches 90 ms (no
ZCD voltage pulse having exceeded V
ZCD(short)
for this time
period), the controller detects a fault and stops operation for
4 seconds (B and D versions) or latches off (A and C
versions).
The “clock” shown in Figure 61 is used by the “valley
selection frequency foldback” circuitry of the block diagram
(Figure 3), to generate the next DRV pulse (if no fault
prevents it):
Immediately when the clock occurs in QR mode at low
line or valley 2 at high line (full load)
After the appropriate number of “clock” pulses in
thermal foldback mode
For an optimal operation, the maximum ZCD level
should be maintained below 5 V to stay safely below the
built in clamping voltage of the pin.
Line Range Detection
As sketched in Figure 62, this circuit detects the low−line
range if the V
S
pin remains below the V
LL
threshold (2.3 V
typical) for more than the 25−ms blanking time. High−line
is detected as soon as the V
S
pin voltage exceeds V
HL
(2.4 V
typical). These levels roughly correspond to 184−V rms and
192−V rms line voltages if the external resistors divider
applied to the V
S
pin is designed to provide a 1−V peak value
at 80 V rms.
Figure 62. Line Range Detection
In the low−line range, conduction losses are generally
dominant. Adding a dead−time would further increase these
losses. Hence, only a short dead−time is necessary to reach
the MOSFET valley. In high−line conditions, switching
losses generally are the most critical. It is thus efficient to
skip one valley to lower the switching frequency. Hence,
under normal operation, the NCL30186 optimizes the
efficiency over the line range by turning on the MOSFET at
the first valley in low−line conditions and at the second
valley in the high−line case. This is illustrated by Figure 63
that sketches the MOSFET Drain−Source voltage in both
cases. In the event that thermal foldback is activated,
additional valleys can be skipped as the power is reduced.
Figure 63. Full−load Operation − Quasi−resonant Mode in low line (left), turn on at valley 2 when in high line
(right)
Line Feedforward
To compensate for current regulation errors due to AC line
variation, the NCL30186 includes a method to add line
feedforward adjustment. As illustrated by Figure 64, the
input voltage is sensed by the V
S
pin and converted into a
current. By adding an external resistor in series between the
sense resistor and the CS pin, a voltage offset proportional
to the input voltage is added to the CS signal for the
MOSFET on−time.
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23
Bulk rail
VS
CS
v
DD
R
sense
R
CS
I
CS(offset)
Q_drv
Figure 64. Line Feed−Forward Schematic
In Figure 64, Q_drv designates the output of the PWM latch which is high for the on−time and low otherwise.
PWM or Linear Dimming Detection
The DIM pin of the NCL30186 is provided to implement
linear and/or PWM dimming of the LED current.
Applying a voltage on the DIM pin voltage (V
DIM
) forces
the output current internal reference to operate in one of
three regions:
V
REFX
+ 0
(eq. 2)
if V
DIM
v V
DIM0
V
REFX
+ V
REF
if V
DIM
w V
DIM100
V
REFX
+
V
DIM
* V
DIM0
V
DIM100
* V
DIM0
V
REF
otherwise
V
DIM0
and V
DIM100
respectively, are 0.7 V and 2.45 V
typically.
The output current can then be controlled by the DIM pin
as follows:
I
out
+ 0
(eq. 3)
if V
DIM
v V
DIM0
I
out
+ I
out,nom
+
V
REF
2N
PS
R
sense
if V
DIM
w V
DIM100
I
out
+
V
DIM
* V
DIM0
V
DIM100
* V
DIM0
I
out,nom
otherwise
Where:
N
PS
is the secondary to primary transformer turns
N
PS
+ N
S
ńN
P
R
sense
is the current sense resistor (see Figure 1).
V
REF
is the output current internal reference (250 mV
typically)
I
out,nom
is the full−load output current.
The DRV output is disabled whenever the DIM pin
voltage is lower than V
DIM0
and the output current setpoint
is maximal when V
DIM
exceeds V
DIM100
. Thus, for PWM
dimming, a PWM signal with a low−state value below
V
DIM0
and a high−state value above V
DIM100
should be
applied.
In this case, the output current will be:
I
out
^ I
out,nom
@ d
(eq. 4)
Where d is the duty ratio of the DIM pin signal.
V
DIM0
V
DIM
V
DIM100
I
out,nom
I
out
0 A
time
time
Figure 65. Pin DIM Chronograms
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24
Notes:
The current does not immediately reach its new target
value when the PWM dimming signal state changes due
to system time constants like the time necessary to
charge or discharge the output capacitor to the required
level. The output current settling time can hence affect
the obtained output current, particularly if the PWM
signal frequency is high.
If either the high−state (V
DIM(high)
) or low−state level
(V
DIM(low)
) of the input or both are between V
DIM0
and
V
DIM100
, the output current will be proportionally
reduced as both analog and PWM dimming are
simultaneous active, thus the output current will be:
I
out
^
ǒ
V
DIM(high)
* V
DIM0
V
DIM100
* V
DIM0
d )
V
DIM(low)
* V
DIM0
V
DIM100
* V
DIM0
(1 * d)
Ǔ
I
out,nom
if V
DIM0
v V
DIM(low)
v V
DIM(high)
v V
DIM100
I
out
^
V
DIM(high)
* V
DIM0
V
DIM100
* V
DIM0
d @ I
out,nom
if V
DIM0
v V
DIM(high)
v V
DIM100
and V
DIM(low)
v V
DIM0
I
out
^
ǒ
d )
V
DIM(low)
* V
DIM0
V
DIM100
* V
DIM0
(1 * d)
Ǔ
I
out,nom
if V
DIM(high)
w V
DIM100
and V
DIM0
v V
DIM(low)
v V
DIM100
If thermal foldback is activated as well, the current
reduction is cumulative. For instance, if the DIM pin
voltage and the thermal foldback respectively, reduces
the output current setpoint by 50% and 20%
respectively, the output current will be 80%*50% that is
40% of its nominal level.
The DIM pin is pulled up internally by a 10−mA current source.
Thus, if the pin is let open, the controller is able to start.
For any power factor corrected single stage architecture
there will be a component of line ripple (100 / 120 Hz) on the
output. If PWM dimming is used, it is recommended to
select the dimming frequency to be sufficiently high not to
generating beat frequencies that could create optical
artifacts.
>> As a general rule, the minimum PWM frequency
should be at least 2.5x the line ripple frequency and not
be set near multiples of the line frequency.
Protections
The circuit incorporates a full suite of protection features
listed below to make the LED driver very rugged.
Output Short Circuit Situation
An overload fault is detected if the ZCD pin voltage
remains below V
ZCD(short)
for 90 ms. In such a situation, the
circuit stops generating pulses until the 4−s delay
auto−recovery time has elapsed (B and D versions) or
latches off (A and C versions).
Winding or Output Diode Short Circuit Protection
If a transformer winding happens to be shorted, the
primary inductance will collapse leading the current to ramp
up in a very abrupt manner. The V
ILIM
comparator (current
limitation threshold) will trip to open the MOSFET and
eventually stop the current rise. However, because of the
abnormally steep slope of the current, internal propagation
delays and the MOSFET turn−off time, a current rise > 50%
of the nominal maximum value set by V
ILIM
is possible. As
illustrated in Figure 66, an additional circuit monitors for
this current overshoot to detect a winding short circuit. The
leading edge blanking (LEB) time for short circuit
protection (LEB2) is significantly faster than the LEB time
for cycle−by−cycle protection (LEB1). Practically, if four
consecutive switching periods lead the CS pin voltage to
exceed (V
CS(stop)
= 150% * V
ILIM
), the controller enters the
auto−recovery mode (4−s operation interruption between
active bursts with versions B and D) or latches off (versions
A and C).

NCL30186BDR2G

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
AC/DC Converters LED LIGHTING CONTROLLER
Lifecycle:
New from this manufacturer.
Delivery:
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