Automotive Full Bridge MOSFET Driver
A3921
10
Allegro MicroSystems, LLC
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
but not both of the PWMH and PWML inputs. Synchronous
rectification turns on the complementary MOSFET to the one that
is turned off. This ensures that the recirculating current passes
through the lower resistance conduction path, rather than the
body diode of the MOSFET.
When SR is low, synchronous rectification is disabled. In this
case, fewer MOSFET switching cycles occur, reducing dissipa-
tion in the A3921. However, load current recirculates through the
higher resistance body diode of the power MOSFETs, causing
greater power dissipation in the power bridge.
RESET Pin This is an active-low input, and when active it allows
the A3921 to enter sleep mode. When RESET is held low, the
regulator and all internal circuitry are disabled and the A3921
enters sleep mode. Before fully entering sleep mode, there is a
short delay while the regulator decoupling and storage capacitors
discharge. This typically takes a few milliseconds, depending on
the application conditions and component values.
During sleep mode, current consumption from the VBB supply
is reduced to a minimal level. In addition, latched faults and the
corresponding fault flags are cleared. When the A3921 is coming
out of sleep mode, the protection logic ensures that the gate drive
outputs are off until the charge pump reaches its correct operat-
ing condition. The charge pump stabilizes in approximately 3 ms
under nominal conditions.
RESET can be used also to clear latched fault flags without
entering sleep mode. To do so, hold RESET low for less then the
reset pulse time, t
RES
. This clears any latched fault that disables
the outputs, such as short circuit detection or bootstrap capacitor
undervoltage.
Note that the A3921 can be configured to start without any exter-
nal logic input. To do so, pull up the RESET pin to V
BB
by means
of an external resistor. The resistor value should be between
20 and 33 kΩ.
Coast and Brake States
To put the power bridge into a coast state, that is all power bridge
MOSFETs switched off, the two PWM inputs, PWMH and
PWML, must be held low and at the same time SR must be held
low. This forces all gate drive outputs low.
Braking is achieved by forcing the power bridge to apply a short
across the load, allowing the back EMF of the load to generate a
braking torque.
Several brake states are possible using combinations of inputs
on PWMH, PWML, and SR. For example, holding PWML and
SR high, while PWMH is low, turns on both low-side FETs to
short the load. The shorting path is always present and provides
braking in both directions of motor rotation. Another example is
holding SR low, when PWML is high and PWMH is low, mak-
ing only one low-side FET active, and the braking current flow
through the body diode of the opposite low-side FET. This pro-
vides braking in only one direction, because the diode does not
permit the braking current to flow if the motor is reversed. Also,
the braking current can be made to circulate around the high-side
switches by swapping PWMH and PWML.
Diagnostics
Several diagnostic features are integrated into the A3921 to
provide indication of fault conditions and, if required, take action
to prevent permanent damage. In addition to system-wide faults
such as undervoltage and overtemperature, the A3921 integrates
individual drain-source monitors for each external FET, to pro-
vide short circuit detection.
Diagnostic Management Pins
VDSTH Pin Faults on the external FETs are determined by
measuring the drain-source voltage, V
DS
, of each active FET
and comparing it to the threshold voltage applied to the VDSTH
input, V
DSTH
. To avoid false fault detection during switching
transients, the comparison is delayed by an internal blanking
timer. If the voltage applied to the VDSTH pin is greater than the
disable threshold voltage, V
DSDIS
, then FET short circuit detec-
tion is disabled.
VDRAIN Pin This is a low current sense input from the top of the
external FET bridge. This input allows accurate measurement of
the voltage at the drain of the high-side FETs. It should be con-
nected directly to the common connection point for the drains of
the power bridge FETs at the positive supply connection point.
The input current to the VDRAIN pin is proportional to the volt-
age on the VDSTH pin and can be approximated by:
I
VDRAIN
= 72 × V
DSTH
+ 52 ,
where I
VDRAIN
is the current into the VDRAIN pin, in μA, and
V
DSTH
is the voltage on the VDSTH pin, in V.
FF1 and FF2 Pins These are open drain output fault flags, which
indicate fault conditions by their state, as shown in table 3. In
Automotive Full Bridge MOSFET Driver
A3921
11
Allegro MicroSystems, LLC
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
the event that two or more faults are detected simultaneously, the
state of the fault flags will be determined by a logical OR of the
flag states for all detected faults.
Table 3. Fault Definitions
Flag State
Fault Description
Disable
Outputs*
Fault
Latched
FF1 FF2
Low Low No fault No
Low High Short-to-ground Yes Yes
Low High Short-to-supply Yes Yes
Low High Shorted load Yes Yes
High Low Overtemperature No No
High High V5 undervoltage Yes No
High High VREG undervoltage Yes No
High High Bootstrap undervoltage Yes Yes
*Yes indicates all gate drives low, and all FETs off.
Fault States
Overtemperature If the junction temperature exceeds the over-
temperature threshold, typically 165°C, the A3921 will enter the
overtemperature fault state and FF1 will go high. The overtem-
perature fault state, and FF1, will only be cleared when the tem-
perature drops below the recovery level defined by T
JF
– T
JFhys
.
No circuitry will be disabled. External control circuits must take
action to limit the power dissipation in some way so as to prevent
overtemperature damage to the A3921 chip and unpredictable
device operation.
VREG Undervoltage VREG supplies the low-side gate driver
and the bootstrap charge current. It is critical to ensure that the
voltages are sufficiently high before enabling any of the outputs.
If the voltage at VREG, V
REG
, drops below the falling VREG
undervoltage lockout threshold, V
REGUVoff
, then the A3921 will
enter the VREG undervoltage fault state. In this fault state, both
FF1 and FF2 will be high, and the outputs will be disabled. The
VREG undervoltage fault state and the fault flags will be cleared
when V
REG
rises above the rising VREG undervoltage lockout
threshold, V
REGUVon
.
The VREG undervoltage monitor circuit is active during
power-up, and the A3921 remains in the VREG undervoltage
fault state until V
REG
is greater than the rising VREG undervolt-
age lockout threshold, V
REGUVon
.
Bootstrap Capacitor Undervoltage The A3921 monitors the
voltage across the individual bootstrap capacitors to ensure they
have sufficient charge to supply the current pulse for the high-
side drive. Before a high-side drive can be turned on, the voltage
across the associated bootstrap capacitor must be higher than the
turn-on voltage limit. If this is not the case, then the A3921 will
start a bootstrap charge cycle by activating the complementary
low-side drive. Under normal circumstances, this will charge the
bootstrap capacitor above the turn-on voltage in a few microsec-
onds and the high-side drive will then be enabled.
The bootstrap voltage monitor remains active while the high-side
drive is active and, if the voltage drops below the turn-off volt-
age, a charge cycle is initiated.
In either case, if there is a fault that prevents the bootstrap capaci-
tor charging, then the charge cycle will timeout, the fault flags
(indicating an undervoltage) will be set, and the outputs will be
disabled. The bootstrap undervoltage fault state remains latched
until RESET is set low.
V5 Undervoltage The output of the logic supply regulator volt-
age at V5 is monitored to ensure correct logical operation. If
the voltage at V5, V
5
, drops below the falling V5 undervoltage
lockout threshold, V
5UVoff
, then the A3921 will enter the V5
undervoltage fault state. In this fault state, both FF1 and FF2 will
be high, and the outputs will be disabled. In addition, because
the state of other reported faults cannot be guaranteed, all fault
states and fault flags are reset and replaced by the fault flags cor-
responding to a V5 undervoltage fault state. For example, a V5
undervoltage will reset an existing short circuit fault condition
and replace it with a V5 undervoltage fault. The V5 undervoltage
fault state and the fault flags will be cleared when V5 rises above
the rising V5 undervoltage lockout threshold defined by V
5UVoff
+ V
5UVhys
.
The V5 undervoltage monitor circuit is active during power-up,
and the A3921 remains in the V5 undervoltage fault state until V5
is greater than the rising VREG undervoltage lockout threshold,
V
5UVoff
+V
5UVhys
.
Short Fault Operation Shorts in the power bridge are determined
by monitoring the drain-souce voltage, V
DS
, of each active FET
and comparing it to the fault threshold voltage at the VDSTH pin.
Because power MOSFETs take a finite time to reach the rated
on-resistance, the measured drain-source voltages will show a
fault as the phase switches. To avoid such false short fault detec-
Automotive Full Bridge MOSFET Driver
A3921
12
Allegro MicroSystems, LLC
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
tions, the output from the comparators are ignored under two
conditions:
while the external FET is off, and
until the end of the period, referred to as the fault blank time,
after the FET is turned on.
When the FET is turned on, if the drain-source voltage exceeds
the voltage at the VDSTH pin at any time after the fault blank
time, then a short fault will be detected. This fault will be latched
and the FET disabled until reset.
In applications where short detection is not required, this feature
may be disabled by connecting VDSTH to V5 or by applying a
voltage greater than the disable threshold voltage, V
DSDIS
. This
completely disables the V
DS
monitor circuits, preventing detec-
tion of short faults and any indication of short faults by the fault
flags. In this condition the external FETs will not be protected by
the A3921.
Short to Supply When V
DSTH
is less than the disable threshold
voltage, V
DSDIS
, a short from any of the motor phase connec-
tions to the battery or VBB connection is detected by monitoring
the voltage across the low-side FETs in each phase, using the
appropriate Sx pin and the LSS pin. This drain-source voltage,
V
DS
, is continuously compared to the voltage on the VDSTH pin.
The result of this comparison is ignored if the FET is not active.
It also is ignored for one fault blank time interval after the FET is
turned on. If, when the comparator is not being ignored, its output
indicates that V
DS
exceeds the voltage at the VDSTH pin, then
FF2 will be high.
Short to Ground When VDSTH is less than the disable thresh-
old voltage, V
DSDIS
, a short from any of the motor phase con-
nections to ground is detected by monitoring the voltage across
the high-side FETs in each phase, using the appropriate Sx pin
and the voltage at VDRAIN. This drain-source voltage, V
DS
, is
continuously compared to the voltage on the VDSTH pin. The
result of this comparison is ignored if the FET is not active. It
also is ignored for one fault blank time interval after the FET is
turned on. If, when the comparator is not being ignored, its output
indicates that V
DS
exceeds the voltage at the VDSTH pin, FF2
will be high.
Shorted Load The short-to-ground and short-to-supply monitor
circuits will also detect a short across a motor phase winding. In
most cases, a shorted winding will be indicated by a high-side
and low-side fault being detected at the same time. In some cases
the relative impedances may permit only one of the shorts to be
detected.

A3921KLPTR-T

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IC FULL BRIDGE CTLR 28TSSOP
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