LTC4121/LTC4121-4.2
13
4121fc
For more information www.linear.com/LTC4121
OPERATION
When no power source is applied to V
IN
, for example when
using a solar panel source and the panel is in the dark, the
MPPT pin divider drains power from the battery through the
body diode of the top side switch of the switching regula-
tor. To eliminate this leakage path, the MPPT divider may
be connected to the anode of the Schottky diode that is in
series with the panel, for examples see Figures 1, 9, or 10.
For example, consider charging a battery from a source
with an open-circuit voltage of 30V and a source impedance
of 120Ω. This resistive supply has a short circuit current
of 250mA, and the peak available power of 1.875W oc-
curs with a load of 125mA at 50% of V
OC
. To program the
LTC4120 to optimize the available power for this source
simply program V
MP
/V
OC
to 50% by selecting the MPPT
resistive divider gain K
R
= 0.2. This is obtained with a resis-
tive divider as shown in Figure 4 with R
MPPT2
= R
MPPT1
/4.
With standard 1% resistors this is approximated with
R
MPPT1
= 402k, and R
MPPT2
= 100k.
If the MPPT pin sees excess capacitance to GND, this may
affect switching regulator stability. In such cases, one may
optionally add a 50pF to 150pF lead capacitor (C
MPPT
) as
shown in Figure 4.
The sampling of V
OC
is done at an extremely low duty
cycle so as to have minimum impact on the average
charge current. The time between sample events, T
MP
,
is typically about 30 seconds, with an idle time, PW
MP
,
of about 36ms to allow the source to recover to its
open-circuit voltage through the time constant associ-
ated with the input decoupling capacitor C
IN
. The time
constant for the source to recover to its open-circuit
voltage must be kept below the idle period. Limit the
input capacitor to 10µF to avoid increasing the source
recovery time.
Programming the Battery Float Voltage
For the LTC4121, the battery float voltage is programmed
by placing a resistive divider from the battery to FB and
FBG as shown in Figure 5. The battery float voltage is
programmable anywhere from 3.5V up to 18V. The pro-
grammable battery float voltage, V
FLOAT
, is then governed
by the following equation:
V
FLOAT
= V
FB(REG)
R
FB1
+
R
FB2
( )
R
FB2
where V
FB(REG)
is typically 2.4V.
Due to the input bias current (I
FB
) of the voltage error amp
(V-EA), care must also be taken to select the Thevenin
equivalent resistance of R
FB1
//R
FB2
close to 588kΩ. Start
by calculating R
FB1
to satisfy the following relations:
R
FB1
=
V
FLOAT
588k
V
FB(REG)
Find the closest 0.1% or 1% resistor to the calculated
value. With R
FB1
calculate:
R
FB2
=
V
FB(REG)
R
FB1
V
FLOAT
V
FB(REG)
1000
Where 1000Ω represent the typical value of R
FBG
. This is
the resistance of the FBG pin which serves as the ground
return for the battery float voltage divider.
Once R
FB1
and R
FB2
are selected re-calculate the value of
V
FLOAT
obtained with the resistors available. If the error
Figure 4. MPPT Resistive Divider Figure 5. Programming the Float Voltage with LTC4121
4121 F05
BAT
22µF
R
FB1
V
FLOAT
R
FB2
Li-Ion
+
FB
FBG
ENABLE
I
FB
LTC4121
4121 F04
IN
R
MPPT1
C
MPPT
(OPTIONAL)
R
MPPT2
I
MPPT
MPPT
GND
LTC4121
LTC4121/LTC4121-4.2
14
4121fc
For more information www.linear.com/LTC4121
OPERATION
is too large substitute another standard resistor value for
R
FB1
and recalculate R
FB2
. Repeat until the float voltage
error is acceptable.
Table 1 and Table 2 below list recommended standard 0.1%
and 1% resistor values for common battery float voltages.
Table 1. Recommended 0.1% Resistors for Common V
FLOAT
V
FLOAT
(V) R
FB1
(kΩ) R
FB2
(kΩ) TYPICAL ERROR (%)
3.6 887 1780 –0.13
4.1 1010 1420 0.15
4.2 1010 1350 –0.13
7.2 1800 898 0.08
8.2 2000 825 0.14
8.4 2050 816 0.27
Table 2 Recommended 1% Resistors for Common V
FLOAT
V
FLOAT
(V) R
FB1
(kΩ) R
FB2
(kΩ) TYPICAL ERROR (%)
3.6 887 1780 –0.13
4.1 1000 1430 0.26
4.2 1020 1370 –0.34
7.2 1780 887 0.16
8.2 2000 825 0.14
8.4 2100 845 –0.50
Programming the Charge Current
The current-error amp (C-EA) measures the current
through an internal 0.3Ω current sense resistor between
the CHGSNS and BAT pins. The C-EA outputs a fraction
of the charge current, 1/h
PROG
, to the PROG pin. The
voltage-error amp (V-EA) and PWM control circuitry can
limit the PROG pin voltage to control charge current. An
internal clamp (DZ) limits the PROG pin voltage to V
PROG
,
which in turn limits the charge current to:
I
CHG
=
h
PROG
V
PROG
R
PROG
=
1212V
R
PROG
I
CHG _ TRKL
=
120V
R
PROG
where h
PROG
is typically 988, V
PROG
is either 1.227V or
122mV during trickle charge, and R
PROG
is the resistance
of the grounded resistor applied to the PROG pin. The
PROG resistor sets the maximum charge current, or
the current delivered while the charger is operating in
constant-current (CC) mode.
Analog Charge Current Monitor
The PROG pin provides a voltage signal proportional
to the actual charge current. Care must be exercised in
measuring this voltage as any capacitance at the PROG pin
forms a pole that may cause loop instability. If observing
the PROG pin voltage, add a series resistor of at least 2k
and limit stray capacitance at this node to less than 50pF.
In the event that the input voltage cannot support the
demanded charge current, the PROG pin voltage may not
represent the actual charge current. In cases such as this,
the PWM switch frequency drops as the charger enters
dropout operation where the top switch remains on for
more than one clock cycle as the inductor current attempts
to ramp up to the desired current. If the top switch remains
on in dropout for 8 clock cycles a dropout detector forces
the bottom switch on for the remainder of the 8th cycle.
In such a case, the PROG pin voltage remains at 1.227V,
but the charge current may not reach the desired level.
NTC Thermal Battery Protection
The LTC4121 monitors battery temperature using a therm-
istor during the charging cycle. If the battery temperature
moves outside a safe charging range, the IC suspends
charging and signals a fault condition until the tempera-
Figure 6. NTC Connection
4121 F06
BAT
TOO COLD
R
BIAS
74% INTV
CC
R
ADJ
OPT
Li-Ion
+
INTV
CC
NTC
R
NTC
T
LTC4121
+
TOO HOT
37% INTV
CC
+
IGNORE NTC
2% INTV
CC
+
LTC4121/LTC4121-4.2
15
4121fc
For more information www.linear.com/LTC4121
OPERATION
ture returns to the safe charging range. The safe charging
range is determined by two comparators that monitor the
voltage at the NTC pin. NTC qualified charging is disabled
if the NTC pin is pulled below about 85mV (V
DIS
).
Thermistor manufacturers usually include either a tem-
perature lookup table identified with a characteristic curve
number, or a formula relating temperature to the resistor
value. Each thermistor is also typically designated by a
thermistor gain value B25/85.
The NTC pin should be connected to a voltage divider
from INTV
CC
to GND as shown in Figure 6. In the simple
application (R
ADJ
= 0) a 1% resistor, R
BIAS
, with a value
equal to the resistance of the thermistor at 25°C is con-
nected from INTV
CC
to NTC, and a thermistor is connected
from NTC to GND. With this setup, the LTC4121 pauses
charging when the resistance of the thermistor increases
to 285% the R
BIAS
resistor as the temperature drops. For
a Vishay Curve 2 thermistor with B25/85 = 3490 and 25°C
resistance of 10kΩ, this corresponds to a temperature
of about 0°C. The LTC4121 also pauses charging if the
thermistor resistance decreases to 58.8% of the R
BIAS
resistor. For the same Vishay Curve 2 thermistor, this
corresponds to approximately 40°C. With a Vishay Curve
2 thermistor, the hot and cold comparators both have
about 2°C of hysteresis to prevent oscillations about the
trip points. The NTC comparator trip points are ratio metric
to the INTV
CC
voltage, so NTC trip points are defined as a
percentage of INTV
CC
. The HOT threshold is calculated as
285%/385% = 74% of INTV
CC
and the COLD threshold is
calculated as 58.8%/158% = 37% of INTV
CC
.
The hot and cold trip points may be adjusted using a differ-
ent type of thermistor, or a different R
BIAS
resistor, or by
adding a desensitizing resistor, R
ADJ
, or by a combination
of these measures as shown in Figure 6. For example, by
increasing R
BIAS
to 12.4kΩ, with the same thermistor as
before, the cold trip point moves down to –5°C, and the
hot trip point moves down to 34°C. If a Vishay Curve 1
thermistor with B25/85 = 3964 and resistance of 100kΩ
at 25°C is used, a 1% R
BIAS
resistor of 118kΩ and a 1%
R
ADJ
resistor of 12.1kΩ results in a cold trip point of 0°C,
and a hot trip point of 39°C.
End-of-Charge Indication and Safety Timeout
The LTC4121 uses a safety timer to terminate charging.
Whenever the LTC4121 is in constant current mode the
timer is paused, and when FB rises or falls through the
V
RCHG
threshold the timer is reset. When the battery
voltage reaches the float voltage, the safety timer begins
counting down a 2-hour timeout. If charge current falls
below one tenth of the programmed maximum charge cur
-
rent (h
C/10
), the CHRG status pin rises, but top-off charge
current continues to flow until the timer finishes. After the
timeout, the LTC4121 enters a low-power sleep mode.
Automatic Recharge
In sleep mode, the IC continues to monitor battery voltage.
If the battery falls 2.2% (V
RCHG
or V
RCHG_42
) from the full-
charge float voltage, the LTC4121 engages an automatic
recharge cycle as the safety timer is reset. Automatic
recharge has a built in delay of about 0.5ms to prevent
triggering a new charge cycle if a load transient causes
the battery voltage to drop temporarily.
State of Charge and Fault Status Pins
The LTC4121 contains two open-drain outputs which
provide charge status and signal fault indications. The
CHRG pin pulls low to indicate charging at a rate higher
than C/10. The FAULT pin pulls low to indicate a bad bat-
tery timeout, or to indicate an NTC thermal fault condition.
During NTC faults the CHRG pin remains low, but when
a bad-battery timeout occurs the CHRG pin de-asserts.
When the open drain outputs are pulled up with a resistor,
Table 3 summarizes the charger state that is indicated by
the pin voltages.
Table 3 LTC4121 Open-Drain Indicators with Resistor Pull-Ups
FAULT CHRG CHARGER STATE
High High Off or Topping-Off Charge at a Rate Less Than C/10.
High Low Charging at Rate Higher Than C/10
Low High Bad Battery Fault
Low Low NTC Thermal Fault, Charging Paused
Low Battery Voltage Operation
The LTC4121 automatically preconditions heavily dis-
charged batteries. If the battery voltage is below V
LOWBAT
minus its hysteresis (typically 2.05V - e.g. battery pack

LTC4121EUD#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Battery Management 40V 400mA Sync Buck Bat Chr
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union