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22
voltage sensing. The NCP13992 uses a dedicated method
that senses the VBOOT pin voltage internally and adjusts the
optimum dead−time period with respect to the actual
operating conditions of the converter. The high−voltage
dV/dt detector, connected to the VBOOT pin, delivers two
internal digital signals that are indicating Mupper to Mlower
and Mlower to Mupper transitions that occur on the HB and
VBOOT pins after the corresponding MOSFET switch is
turned−off. The controller enables the opposite MOSFET in
the power stage once the corresponding dV/dt sensor output
provides information about HB (or VBOOT) pin transition
ends.
The ZVS transition on the bridge pin (HB) could take a
longer time or even does not finish in some cases – for
example with extremely low bulk voltage or when some
critical failure occurs. This situation should not occur
normally in correctly designed application because several
other protections would prevent such a situation. The
NCP13992 implements maximum DT period clamp that
limits drivers off−time period to the t
DEAD_TIME_MAX
value. The corresponding MOSFET driver is forced to
turn−on by the internal logic regardless of missing dV/dt
sensor signal. This situation does not occur during normal
operation and will be considered a fault state by the device.
There are several possibilities on how the controller
continues operation after this event occurrence – depending
on the IC option:
1. The opposite MOSFET switch is forced to turn−on
when t
DEAD_TIME_MAX
period elapses and no
fault is generated
2. The controller is latched−off in case the ZSV
condition is not detected within selected
t
DEAD_TIME_MAX
period
3. The controller stops operation and restarts
operation after auto−recovery period in case the
ZSV condition has not been detected within the
selected t
DEAD_TIME_MAX
period
A DT fault counter option is available. Selected number
(N
DT_MAX
) or DT fault events have to occur in order to
confirm DT fault in this case.
A fixed DT option is also available for this device. The
internal dV/dt sensor signal is not used for this device option
and the t
DEAD_TIME_MAX
period is used as a regular DT
period instead. The DT fault detection is disabled in this
case.
Temperature Shutdown
The NCP13992 includes a temperature shutdown
protection. The typical TSD hysteresis is 30°C. When the
temperature rises above the upper threshold, the controller
stops switching instantaneously, and goes into the off−mode
with extremely low power consumption. The V
CC
supply is
maintained (by operating the HV start−up in DSS mode) in
order to memorize the TSD event information. When the
temperature falls below the lower threshold, the full restart
(including soft−start) is initiated by the controller. The HV
startup current source features an independent
over−temperature protection which limits its output current
in case the DIE temperature exceeds TSD to avoid damage
to the HV startup silicon structure.
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23
APPLICATION INFORMATION
Controller Operation Sequencing of NCP13992 LLC
Controller
The paragraphs below describe controller operation
sequencing under several typical cases as well as transitions
between them.
1. Application start, Brown−out off and restart,
OVP/OTP latch and then restart – Figure 23
Application is connected to the mains at point A thus the
HV input of the controller becomes biased. The HV startup
current source starts charged VCC capacitor until V
CC
reaches V
CC_ON
threshold.
The VCC pin voltage reached V
CC_ON
threshold in point
B. The BO, FB, OVP/OTP and PFC MODE blocks are
enabled. The VBULK/PFC FB pin starts to receive divided
bulk voltage as the external HV switch is activated by PFC
MODE output. The V
CC
blank is activated during each
V
CC_ON
event to ensure that the internal logic ignores all
fault inputs until the internal blocks are fully biased and
stabilized after a V
CC_ON
event. The IC DRVs were not
enabled after first V
CC
blank period in this case as the
voltage on VBULK/PFC FB is below V
BO
level. The IC
keeps all internal blocks biased and operates in the DSS
(Dynamic Self−Supply) mode as long as the fault conditions
is still present.
The BO_OK condition is received (voltage on
VBULK/PFC FB reach V
BO
level) at point C. The IC
activates the startup current source to refill VCC capacitor
in order to assure sufficient energy for a new startup. The
VCC capacitor voltage reaches V
CC_ON
level again and the
VCC blank period is started. The DRVs are enabled and the
application is started after V
CC
blank period lapses because
there is no faults condition at that time.
Line and also bulk voltage drops at point D so the BO_OK
signal become low (voltage on VBULK/PFC FB drops
below V
BO
level). The LLC DRVs are disabled as well as
OVP/OTP block bias. The PFC MODE output stay high to
keep the bulk voltage divider connected, so the BO block
still monitors the bulk voltage. The controller activates the
HV startup current source into DSS mode to keep enough
VCC voltage for operation of all blocks that are active while
the IC is waiting for BO_OK condition.
The line voltage and thus also bulk voltage increase at
point E so the Brown−out block provide the BO_OK signal
once the V
BO
level is reached. The startup current source is
activated after BO_OK signal is received to charge the VCC
capacitor for a new restart.
The V
CC_ON
level is reached in point F. The OVP/OTP
block is biased and the VCC blank period is started at the
same time. The controller restores operation via the regular
startup sequence and soft−start after VCC blank period
lapses since there is no fault condition detected.
The application then operates normally until the
OVP/OTP input is pulled−up at point G. The controller then
enters latch−off mode in which all blocks are disabled except
for the feedback block. The VCC management controls the
HV startup in DSS mode in order to keep enough VCC level
to hold the latch−up state memorized while the application
remains plugged−in to the mains.
The power supply is removed from the mains at point H
and the VCC voltage drops down below V
CC_RESET
level
thus the low voltage controller is released from latch. A new
application start occurs when the user plugs the application
the mains again.
2. Application start, Brown−out off and restart, output
short fault with auto−recovery restart – Figure 24
Operating waveforms descriptions for this figure is
similar to one for Figure 23 from point A till point G – with
one difference. The skip mode operation (FB <
V
FB_SKIP_IN
) blocks the IC startup after first V
CC_ON
event
instead of BO_fault.
The LLC converter operation is stopped in point G
because the controller detects an overload condition (short
circuit event in this case as the Vout drops abruptly). The
controller disables all blocks except for the FB block and the
fault logic. The HV startup DSS operation is initiated in
order to keep enough VCC level for all internal blocks that
need to be biased. Internal auto−recovery timer counts down
the recovery delay period t
A−REC_TIMER
.
The auto−recovery restart delay period lapses at point H.
The HV startup current source is activated to recharge VCC
capacitor before a new restart.
The V
CC_ON
threshold is reached in point I and all the
internal blocks are biased. The V
CC
blank and OVP/OTP
blank period are started at the same time. The LLC converter
operation is enabled, including a dedicated startup and
soft−start period. The output short circuit is removed in
between thus the Vout ramped−up and the FB loop took over
during the LLC converter soft−start period.
3. Startup, skip−mode operation, low line detection
and restart into skip−mode – Figure 25
The application is plugged into the mains at point A thus
the HV input of the controller becomes biased. The HV
startup current source starts charging the VCC capacitor
until V
CC
reaches the V
CC_ON
threshold.
The VCC pin voltage reaches the V
CC_ON
threshold at
point B. The BO, FB, OVP/OTP and PFC MODE blocks are
enabled. The VBULK/PFC FB pin begins to receive divided
bulk voltage as the external HV switch is activated by the
PFC MODE output. The V
CC
blank period is activated
during each V
CC_ON
events. This blank ensures that the
internal logic ignores all fault inputs until the internal blocks
are fully biased and stabilized after V
CC_ON
event. The IC
DRVs are not enabled even after V
CC
blank period ends
because the OVP fault condition is present. The OVP fault
condition disappears after some time so the HV startup
current source is enabled to prepare enough V
CC
for a new
startup attempt. The new V
CC
blank and OTP blank periods
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24
are placed after the V
CC_ON
event is detected. The controller
authorizes DRVs at point C as there are no faults conditions
present after the V
CC
blank period elapses. The load current
is reduced thus the FB loop reduces the primary controller
FB pin voltage.
The load diminished further and the FB skip threshold is
reached in point D. The controller turns−off all the blocks
that are not essential for the controller operation during
skip−mode – i.e. all blocks except FB block and VCC
management. This technique is used to minimize the device
consumption when there are no driver pulses during
skip−mode operation. The output voltage then drops
naturally and the FB loop reflects this change into the
primary FB pin voltage that increases accordingly. The
auxiliary winding is refilling VCC capacitor during each
skip burst thus the controller is supplied from the application
during the skip mode operation.
The controller FB skip−out threshold is reached in point
E; the controller enables all blocks and LLC DRVs to refill
the output capacitor. The controller did not activate the HV
startup current source because there is enough voltage
present on the VCC pin during skip mode. The OTP blank
periods is activated at the beginning of the skip burst to mask
possible OTP faults.
Note: The VCC capacitor needs to be chosen with a value
high enough to ensure that V
CC
will not drop below the
V
CC_OFF
level during skip mode. The device would enters
into off−mode.
The line voltage drops in point F, but the bulk voltage is
dropping slowly as there is nearly no consumption from the
bulk capacitor during skip mode – only some refilling bursts
are provided by the controller. The application thus
continues in skip mode operation for several skip burst
cycles.
The bulk voltage level less than V
BO
threshold is detected
by the controller in point G during one of the skip burst
pulses. The controller thus disabled DRVs and enters DSS
mode of operation in which the OVP/OTP block is disabled
and the controller is waiting for BO_OK event. The PFC
MODE provides the V
PFC_M_ON
voltage in this case to
allow the PFC stage to refill bulk capacitors.
The line voltage is increased at point H thus the controller
receives the BO_OK signal. The BO_OK signal is received
during the period in which the HV startup current source is
active and refills the VCC capacitor.
This V
CC_ON
threshold is reached by the VCC pin at point
I. The V
CC
blank period and OVP/OTP blank period are
started at the same time. The full startup sequence is enabled
at the end of the V
CC
blank period as no fault is detected. The
application then enters skip mode again as the load current
is low.

NCP13992AADR2G

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
AC/DC Converters HIGH PERF CURRENT
Lifecycle:
New from this manufacturer.
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